Rectangular Connectors

Rectangular Connectors - Accessories

Part Number	Description / PDF	Quantity
XG4S-4004 Omron Electronics Components	CONN STRAIN RLF 40POS FOR GX4E	42
XG5S-2612 Omron Electronics Components	SEMI COVER FOR IDC CONNECTOR	92
XG4E-6431-S012 Omron Electronics Components	REPL CONN COVER ONLY 64POS	30
XG5S-1001 Omron Electronics Components	COVER 10POS FOR XG5M-203 CONN	0
XG5S-2501 Omron Electronics Components	CONN SEMI-COVER 25POS FOR XG5M	1490
XG4U-3004 Omron Electronics Components	STRAIN RELIEF 30POS WITH LOCK	400
XG4U-2004 Omron Electronics Components	STRAIN RELIEF 20POS WITH LOCK	400
XG5S-3001 Omron Electronics Components	CONN SEMI-COVER 30POS FOR XG5M	0
XG5S-1301 Omron Electronics Components	COVER 13POS FOR XG5M-263 CONN	82
XG4S-6404 Omron Electronics Components	CONN STRAIN RLF 64POS FOR GX4E	161
XG4S-2004 Omron Electronics Components	CONN STRAIN RLF 20POS FOR GX4E	223
XG5S-0501 Omron Electronics Components	CONN SEMI-COVER 5POS FOR XG5M	1793
XG4E-1631-S002 Omron Electronics Components	REPL COVER ONLY 16POS	0
XG4T-5004 Omron Electronics Components	CONN STRAIN RELIEF WITH LOCK	111
XG4T-2004 Omron Electronics Components	STRAIN RELIEF 20POS FLAT CABLE	400
XG5S-0701 Omron Electronics Components	COVER 7POS FOR XG5M-143 CONN	899
XG5S-1701 Omron Electronics Components	CONN SEMI-COVER 17POS FOR XG5M	342
XG4U-3404 Omron Electronics Components	STRAIN RELIEF 34POS WITH LOCK	289
XG4T-6404 Omron Electronics Components	STRAIN RELIEF 64POS FLAT CABLE	1197
XG5S-1501 Omron Electronics Components	CONN SEMI-COVER 15POS FOR XG5M	253

Rectangular Connectors - Accessories

1. Overview

Rectangular connectors - accessories refer to supplementary components designed to enhance the performance, durability, and functionality of rectangular electrical connectors. These accessories include covers, locking mechanisms, cable clamps, adapters, and sealing elements. They play a critical role in protecting connectors from environmental factors, ensuring mechanical stability, and enabling compatibility across systems. With the increasing complexity of electronic systems in industries like telecommunications, automotive, and industrial automation, these accessories have become essential for maintaining reliable signal and power transmission.

2. Main Types and Functional Classification

Type	Function	Application Example
Dust Covers	Protect connectors from dust, moisture, and debris	Outdoor communication equipment
Locking Rings	Prevent accidental disconnection under vibration	Aerospace sensor systems
Cable Clamps	Secure cables to prevent strain on contacts	Industrial machinery
Adapter Panels	Enable interface between different connector standards	Data center server racks
Sealing Grommets	Provide IP67-rated watertight seals	Marine electronics
Mounting Brackets	Facilitate secure panel or PCB installation	Medical diagnostic devices

3. Structure and Composition

Typical accessories consist of:

Material: High-temperature resistant plastics (e.g., PBT, nylon) or metal alloys (e.g., aluminum, stainless steel)
Design: Molded housings with snap-fit or threaded interfaces
Coatings: Corrosion-resistant platings (e.g., nickel, zinc)
Sealing Elements: Elastomer O-rings or gaskets for environmental protection

4. Key Technical Specifications

Parameter	Description	Importance
Material Type	Plastic/metal composition	Determines durability and temperature resistance
Operating Temp	-55 C to +125 C range	Ensures performance in extreme conditions
IP Rating	IP65 to IP68	Defines protection level against solids/liquids
Contact Resistance	10m	Maintains signal integrity
Vibration Resistance	MIL-STD-202F compliant	Prevents failure in dynamic environments
Installation Method	Push-pull, screw, or clip-on	Affects ease of maintenance

5. Application Fields

Key industries utilizing these accessories include:

Telecommunications: 5G base stations, fiber optic enclosures
Automotive: EV charging systems, ADAS sensors
Industrial Automation: PLC control cabinets, robotic arms
Medical: MRI machines, patient monitoring systems
Aerospace: Avionics, satellite communication modules

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Feature
TE Connectivity	Dura-Con Dust Covers	UL94 V-0 flammability rating
Amphenol	Sealed Panel Mount Kits	IP68 protection up to 3m depth
Molex	Mini50 Locking Adapters	High-density signal conversion
Delphi	Automotive Grade Cable Clamps	Vibration tested to 2000 hours
ITT Cannon	Ruggedized MIL-DTL-38999 Adapters	Operating temp -65 C to +200 C

7. Selection Guidelines

Key considerations for selection:

Environmental Conditions: Outdoor applications require UV-resistant materials
Connector Compatibility: Match dimensions with IEC 61076 standards
Sealing Requirements: Select IP67/IP68 for submersion applications
Material Selection: Aluminum for EMI shielding, plastic for weight-sensitive uses
Regulatory Compliance: RoHS/REACH for EU markets, UL certification for North America

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm pitch accessories for IoT devices
Modular Designs: Interchangeable components for rapid system reconfiguration
Smart Integration: Embedded sensors in locking mechanisms for predictive maintenance
Eco-friendly Materials: Bio-based polymers replacing traditional plastics
High-Speed Compatibility: Accessories supporting 25+ Gbps data rates