Rectangular Connectors

Rectangular Connectors - Accessories

Part Number	Description / PDF	Quantity
M225-0600098 Harwin	FIX PIN FOR M225-455XX98 ASSEM	898
M225-0500098 Harwin	COLLAR FOR M225-455XX98 ASSEM	898
M20-003 Harwin	POLARISING KEY	4387
G125-9642600 Harwin	HOOD FOR CBL MNT GECKO SL 26POS	10
G125-9603402 Harwin	HOOD PCB/PNL MNT GECKO SL 34POS	19
G125-4510000B Harwin	NUTSLOTSTNLESSTEEL M2X0.4 1=1PC	1495
G125-96416F1 Harwin	CONN HOOD FOR G125-224 16POS	11
G125-4500000B Harwin	NUTHEX STNLESSSTEEL M2X0.4 1=1PC	0
G125-9641000 Harwin	CONN HOOD FOR G125-324 10POS	8
G125-4520000B Harwin	BOLT FOR PNL/PCB MNTGECKO CONN	21
M22-0340000 Harwin	POLARISING KEY FOR FEMALE CONN	0
M80-9470000 Harwin	TIE BAND FOR BACKSHELLS	146
G125-96410F1 Harwin	CONN HOOD FOR G125-224 10POS	0
M80-8801298 Harwin	DIL FEMALE CRIMP HOOD KIT	0
M80-2270000B Harwin	JACKSCREW BOLT 5MM FOR J-TEK	0
M80-9461602 Harwin	BSHELL FOR JTEK/MIXTEK CBL PLUGS	23
M80-9451602 Harwin	BSHELL FOR JTEK/MIXTEK CBL PLUGS	43
M80-8802698 Harwin	2 X 13POS STRAIN RELIEF HOOD	366
M80-9062202 Harwin	BSHELL FOR JTEK/MIXTEK PCB PLUGS	7
M80-9450802 Harwin	BSHELL FOR JTEK/MIXTEK CBL PLUGS	6

Rectangular Connectors - Accessories

1. Overview

Rectangular connectors - accessories refer to supplementary components designed to enhance the performance, durability, and functionality of rectangular electrical connectors. These accessories include covers, locking mechanisms, cable clamps, adapters, and sealing elements. They play a critical role in protecting connectors from environmental factors, ensuring mechanical stability, and enabling compatibility across systems. With the increasing complexity of electronic systems in industries like telecommunications, automotive, and industrial automation, these accessories have become essential for maintaining reliable signal and power transmission.

2. Main Types and Functional Classification

Type	Function	Application Example
Dust Covers	Protect connectors from dust, moisture, and debris	Outdoor communication equipment
Locking Rings	Prevent accidental disconnection under vibration	Aerospace sensor systems
Cable Clamps	Secure cables to prevent strain on contacts	Industrial machinery
Adapter Panels	Enable interface between different connector standards	Data center server racks
Sealing Grommets	Provide IP67-rated watertight seals	Marine electronics
Mounting Brackets	Facilitate secure panel or PCB installation	Medical diagnostic devices

3. Structure and Composition

Typical accessories consist of:

Material: High-temperature resistant plastics (e.g., PBT, nylon) or metal alloys (e.g., aluminum, stainless steel)
Design: Molded housings with snap-fit or threaded interfaces
Coatings: Corrosion-resistant platings (e.g., nickel, zinc)
Sealing Elements: Elastomer O-rings or gaskets for environmental protection

4. Key Technical Specifications

Parameter	Description	Importance
Material Type	Plastic/metal composition	Determines durability and temperature resistance
Operating Temp	-55 C to +125 C range	Ensures performance in extreme conditions
IP Rating	IP65 to IP68	Defines protection level against solids/liquids
Contact Resistance	10m	Maintains signal integrity
Vibration Resistance	MIL-STD-202F compliant	Prevents failure in dynamic environments
Installation Method	Push-pull, screw, or clip-on	Affects ease of maintenance

5. Application Fields

Key industries utilizing these accessories include:

Telecommunications: 5G base stations, fiber optic enclosures
Automotive: EV charging systems, ADAS sensors
Industrial Automation: PLC control cabinets, robotic arms
Medical: MRI machines, patient monitoring systems
Aerospace: Avionics, satellite communication modules

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Feature
TE Connectivity	Dura-Con Dust Covers	UL94 V-0 flammability rating
Amphenol	Sealed Panel Mount Kits	IP68 protection up to 3m depth
Molex	Mini50 Locking Adapters	High-density signal conversion
Delphi	Automotive Grade Cable Clamps	Vibration tested to 2000 hours
ITT Cannon	Ruggedized MIL-DTL-38999 Adapters	Operating temp -65 C to +200 C

7. Selection Guidelines

Key considerations for selection:

Environmental Conditions: Outdoor applications require UV-resistant materials
Connector Compatibility: Match dimensions with IEC 61076 standards
Sealing Requirements: Select IP67/IP68 for submersion applications
Material Selection: Aluminum for EMI shielding, plastic for weight-sensitive uses
Regulatory Compliance: RoHS/REACH for EU markets, UL certification for North America

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm pitch accessories for IoT devices
Modular Designs: Interchangeable components for rapid system reconfiguration
Smart Integration: Embedded sensors in locking mechanisms for predictive maintenance
Eco-friendly Materials: Bio-based polymers replacing traditional plastics
High-Speed Compatibility: Accessories supporting 25+ Gbps data rates