Rectangular Connectors

Rectangular Connectors - Accessories

Part Number	Description / PDF	Quantity
N3505-2B 3M	EJECTOR LATCHES BLK SHORT W/PINS	675
3448-89160 3M	STRAIN RELIEF 60 POS IDC SOCKET	717
3448-45120 3M	STRAIN RELIEF FOR 45120 SOCKET	263
3448-4660 3M	STRAIN RELIEF 60 POS	0
3505-21 3M	CONN UNIV EJECTOR LATCH FOR PLUG	0
3858-080 3M	CONN STRAIN RELIEF 80POS 820SER	0
D3448-89160 3M	STRAIN RELIEF 60POS D89-SERIES	0
3505-8050 3M	CONN RETAINER CLIP 50POS SHORT	577
3505-16 3M	LOCK EJECTOR HOOKS - SHORT	3638
3448-4616 3M	STRAIN RELIEF 16 POS	381
3858-040 3M	CONN STRAIN RELIEF 40POS 820SER	0
3505-8120 3M	CONN RETAINER CLIP 20POS LONG	1310
3858-068 3M	CONN STRAIN RELIEF 68POS 820SER	0
3448-4640 3M	STRAIN RELIEF 40 POS	85
3448-4630 3M	STRAIN RELIEF 30 POS	0
3448-2030 3M	CONN STRAIN RELIEF 30POS METAL	0
3858-050 3M	CONN STRAIN RELIEF 50POS 820SER	0
D3448-89114 3M	STRAIN RELIEF 14POS D89-SERIES	1000
3448-89120 3M	STRAIN RELIEF 20 POS IDC SOCKET	6359
3448-45106 3M	STRAIN RELIEF FOR 45106 SOCKET	450

Rectangular Connectors - Accessories

1. Overview

Rectangular connectors - accessories refer to supplementary components designed to enhance the performance, durability, and functionality of rectangular electrical connectors. These accessories include covers, locking mechanisms, cable clamps, adapters, and sealing elements. They play a critical role in protecting connectors from environmental factors, ensuring mechanical stability, and enabling compatibility across systems. With the increasing complexity of electronic systems in industries like telecommunications, automotive, and industrial automation, these accessories have become essential for maintaining reliable signal and power transmission.

2. Main Types and Functional Classification

Type	Function	Application Example
Dust Covers	Protect connectors from dust, moisture, and debris	Outdoor communication equipment
Locking Rings	Prevent accidental disconnection under vibration	Aerospace sensor systems
Cable Clamps	Secure cables to prevent strain on contacts	Industrial machinery
Adapter Panels	Enable interface between different connector standards	Data center server racks
Sealing Grommets	Provide IP67-rated watertight seals	Marine electronics
Mounting Brackets	Facilitate secure panel or PCB installation	Medical diagnostic devices

3. Structure and Composition

Typical accessories consist of:

Material: High-temperature resistant plastics (e.g., PBT, nylon) or metal alloys (e.g., aluminum, stainless steel)
Design: Molded housings with snap-fit or threaded interfaces
Coatings: Corrosion-resistant platings (e.g., nickel, zinc)
Sealing Elements: Elastomer O-rings or gaskets for environmental protection

4. Key Technical Specifications

Parameter	Description	Importance
Material Type	Plastic/metal composition	Determines durability and temperature resistance
Operating Temp	-55 C to +125 C range	Ensures performance in extreme conditions
IP Rating	IP65 to IP68	Defines protection level against solids/liquids
Contact Resistance	10m	Maintains signal integrity
Vibration Resistance	MIL-STD-202F compliant	Prevents failure in dynamic environments
Installation Method	Push-pull, screw, or clip-on	Affects ease of maintenance

5. Application Fields

Key industries utilizing these accessories include:

Telecommunications: 5G base stations, fiber optic enclosures
Automotive: EV charging systems, ADAS sensors
Industrial Automation: PLC control cabinets, robotic arms
Medical: MRI machines, patient monitoring systems
Aerospace: Avionics, satellite communication modules

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Feature
TE Connectivity	Dura-Con Dust Covers	UL94 V-0 flammability rating
Amphenol	Sealed Panel Mount Kits	IP68 protection up to 3m depth
Molex	Mini50 Locking Adapters	High-density signal conversion
Delphi	Automotive Grade Cable Clamps	Vibration tested to 2000 hours
ITT Cannon	Ruggedized MIL-DTL-38999 Adapters	Operating temp -65 C to +200 C

7. Selection Guidelines

Key considerations for selection:

Environmental Conditions: Outdoor applications require UV-resistant materials
Connector Compatibility: Match dimensions with IEC 61076 standards
Sealing Requirements: Select IP67/IP68 for submersion applications
Material Selection: Aluminum for EMI shielding, plastic for weight-sensitive uses
Regulatory Compliance: RoHS/REACH for EU markets, UL certification for North America

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm pitch accessories for IoT devices
Modular Designs: Interchangeable components for rapid system reconfiguration
Smart Integration: Embedded sensors in locking mechanisms for predictive maintenance
Eco-friendly Materials: Bio-based polymers replacing traditional plastics
High-Speed Compatibility: Accessories supporting 25+ Gbps data rates