Rectangular Connectors

Rectangular Connectors - Accessories

Part Number	Description / PDF	Quantity
FSR-24 Adam Tech	STRAIN RELIEF .1" 24 POSITION	680
609176001415100 Elco (AVX)	CAP FOR 9176 1 POS 1.0-1.5MM WHT	209212000
DF22-2RS/P-7.92 Hirose	CONN RETAINER 2POS 7.92MM	3436
ZPF000000000100828 TE Connectivity DEUTSCH Connectors	DMC-MD 20 A	59
880811-2 TE Connectivity AMP Connectors	COVER CAP, 3 WAY	0
1437024-5 TE Connectivity AMP Connectors	SOCKETS IDC	448
344112-1 TE Connectivity AMP Connectors	CONN RCPT ANTI-BACKOUT 36POS WHT	249
GPSK-01-01 Samtec, Inc.	SEAF-RA GPK OPTION KIT	0
2-179608-4 TE Connectivity AMP Connectors	CONN DBL ROW HOLDER MT 24POS	7895
1-640550-6 TE Connectivity AMP Connectors	CONN DUST COVER 16POS CLOSED	509
1722644008 Woodhead - Molex	ULTRA-FIT TANGLESS TERMINAL POSI	8909
1722641008 Woodhead - Molex	ULTRAFIT TPA V0 BLK 08 CKT	171
101-64-S On-Shore Technology, Inc.	CONN STRAIN RELIEF 64POS	0
962322-1 TE Connectivity AMP Connectors	AMPMODU ACCESSORY COVER	0
102681-8 TE Connectivity AMP Connectors	CONN COVER FRONT 26POS POLAR.100	117
1053251006 Woodhead - Molex	NANO-FIT TPA V0 BLK 6 CKT	5385
5-1971794-1 TE Connectivity AMP Connectors	NEW GI CONN2.5 TPA 5P BLACK	15950
1-102681-5 TE Connectivity AMP Connectors	CONN COVER FRONT 40POS POLAR.100	310
3448-152212 3M	STRAIN RELIEF 12POS 2MM	123
DMC-MD 24 N TE Connectivity DEUTSCH Connectors	DMC-MD 24 N	92

Rectangular Connectors - Accessories

1. Overview

Rectangular connectors - accessories refer to supplementary components designed to enhance the performance, durability, and functionality of rectangular electrical connectors. These accessories include covers, locking mechanisms, cable clamps, adapters, and sealing elements. They play a critical role in protecting connectors from environmental factors, ensuring mechanical stability, and enabling compatibility across systems. With the increasing complexity of electronic systems in industries like telecommunications, automotive, and industrial automation, these accessories have become essential for maintaining reliable signal and power transmission.

2. Main Types and Functional Classification

Type	Function	Application Example
Dust Covers	Protect connectors from dust, moisture, and debris	Outdoor communication equipment
Locking Rings	Prevent accidental disconnection under vibration	Aerospace sensor systems
Cable Clamps	Secure cables to prevent strain on contacts	Industrial machinery
Adapter Panels	Enable interface between different connector standards	Data center server racks
Sealing Grommets	Provide IP67-rated watertight seals	Marine electronics
Mounting Brackets	Facilitate secure panel or PCB installation	Medical diagnostic devices

3. Structure and Composition

Typical accessories consist of:

Material: High-temperature resistant plastics (e.g., PBT, nylon) or metal alloys (e.g., aluminum, stainless steel)
Design: Molded housings with snap-fit or threaded interfaces
Coatings: Corrosion-resistant platings (e.g., nickel, zinc)
Sealing Elements: Elastomer O-rings or gaskets for environmental protection

4. Key Technical Specifications

Parameter	Description	Importance
Material Type	Plastic/metal composition	Determines durability and temperature resistance
Operating Temp	-55 C to +125 C range	Ensures performance in extreme conditions
IP Rating	IP65 to IP68	Defines protection level against solids/liquids
Contact Resistance	10m	Maintains signal integrity
Vibration Resistance	MIL-STD-202F compliant	Prevents failure in dynamic environments
Installation Method	Push-pull, screw, or clip-on	Affects ease of maintenance

5. Application Fields

Key industries utilizing these accessories include:

Telecommunications: 5G base stations, fiber optic enclosures
Automotive: EV charging systems, ADAS sensors
Industrial Automation: PLC control cabinets, robotic arms
Medical: MRI machines, patient monitoring systems
Aerospace: Avionics, satellite communication modules

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Feature
TE Connectivity	Dura-Con Dust Covers	UL94 V-0 flammability rating
Amphenol	Sealed Panel Mount Kits	IP68 protection up to 3m depth
Molex	Mini50 Locking Adapters	High-density signal conversion
Delphi	Automotive Grade Cable Clamps	Vibration tested to 2000 hours
ITT Cannon	Ruggedized MIL-DTL-38999 Adapters	Operating temp -65 C to +200 C

7. Selection Guidelines

Key considerations for selection:

Environmental Conditions: Outdoor applications require UV-resistant materials
Connector Compatibility: Match dimensions with IEC 61076 standards
Sealing Requirements: Select IP67/IP68 for submersion applications
Material Selection: Aluminum for EMI shielding, plastic for weight-sensitive uses
Regulatory Compliance: RoHS/REACH for EU markets, UL certification for North America

8. Industry Trends

Emerging developments include:

Miniaturization: Sub-1mm pitch accessories for IoT devices
Modular Designs: Interchangeable components for rapid system reconfiguration
Smart Integration: Embedded sensors in locking mechanisms for predictive maintenance
Eco-friendly Materials: Bio-based polymers replacing traditional plastics
High-Speed Compatibility: Accessories supporting 25+ Gbps data rates