Power Entry Connectors - Inlets, Outlets, Modules

Image Part Number Description / PDF Quantity Rfq
G42S22

G42S22

Altech Corporation

INLTM32A3P4W9H120-250V BLUEIP442

0

D51S70A

D51S70A

Altech Corporation

RECPF20A4P5W5H347600V BLKIP44LAR

0

D51S71A

D51S71A

Altech Corporation

RECPF20A4P5W5H347600V BLKIP44SMA

0

F52S33A

F52S33A

Altech Corporation

RECPF30A4P5W6H400V REDIP4415DEGP

0

Power Entry Connectors - Inlets, Outlets, Modules

1. Overview

Power entry connectors are electro-mechanical devices designed to safely establish electrical connections between equipment and power sources. They serve as critical interfaces in AC/DC power systems, ensuring reliable energy transmission while meeting safety and regulatory standards. Their importance spans across industries where stable power delivery and user protection are paramount.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
IEC Appliance InletsStandardized C13/C19 types, detachable connectionsComputers, servers, medical devices
NEMA ReceptaclesNon-locking/Locking configurations (5-15P/R, L5-30P/R)Industrial machinery, construction equipment
Modular Power Entry ModulesIntegrated filtering, switching, and fused protectionData centers, test equipment
Medical-Grade ConnectorsDouble-insulated, low-leakage current designPatient monitors, MRI machines

3. Structure and Components

Typical construction includes:

  • Thermoplastic housing (UL94 V-0 rated)
  • Copper alloy contact springs (phosphor bronze)
  • Insulation barriers (glass-reinforced epoxy)
  • Termination options: Screw/clamp terminals or PCB mounts
  • Integrated features: EMI filters, circuit breakers, LED indicators

4. Key Technical Specifications

ParameterSignificance
Rated Voltage (50-600V AC/DC)Determines maximum operating potential
Current Rating (1-63A)Defines safe continuous load capacity
Contact Resistance (<5m )Impacts power efficiency and thermal performance
Dielectric Withstanding Voltage (1.5-4kV)Safety isolation capability
Temperature Range (-40 C to +125 C)Environmental operational limits
IP Rating (IP20-IP67)Protection against solids/liquids ingress

5. Application Fields

  • Consumer Electronics: Desktop PCs, printers, home appliances
  • Industrial Automation: PLC cabinets, motor drives, robotics
  • Medical Equipment: Ultrasound machines, ventilators, lab analyzers
  • Data Centers: Server racks, PDU units, UPS systems
  • Renewable Energy: Solar inverters, wind turbine controllers

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityPower-Entry Modules with integrated filters
Amphenol CorporationSeries 1300 IEC C13 inlets
Molex IncorporatedMini-Fit Jr. power entry systems
Phoenix ContactTRABTECH power entry solutions

7. Selection Guidelines

Key consideration factors:

  1. Electrical Requirements: Match voltage/current ratings with system needs
  2. Environmental Conditions: Consider temperature, humidity, and vibration
  3. Certification Standards: UL/CSA, IEC 60320, medical 60601-1 compliance
  4. Mechanical Durability: Minimum 10,000 mating cycles for industrial use
  5. Space Constraints: Panel cutout dimensions and PCB footprint
  6. Protection Features: Surge suppression, overcurrent protection integration

8. Industry Trends

Emerging developments include:

  • Miniaturization: 30% size reduction in IEC connectors for portable devices
  • High-Power Density: 600V/100A modules for EV charging infrastructure
  • Smart Connectivity: Integrated power-line communication (PLC) capabilities
  • Eco-friendly Materials: Halogen-free thermoplastics adoption (growing at 15% CAGR)
  • Modular Designs: Hot-swappable power entry systems for 24/7 operations
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