Photovoltaic (Solar Panel) Connectors

Image Part Number Description / PDF Quantity Rfq
1303490000

1303490000

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PHOTOVOLTAICS, PLUG-IN CONNECTOR

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1422030000

1422030000

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PHOTOVOLTAICS, PLUG-IN CONNECTOR

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1530630000

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PHOTOVOLTAICS, PLUG-IN CONNECTOR

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1303510000

1303510000

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PHOTOVOLTAICS, PLUG-IN CONNECTOR

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1303460000

1303460000

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PHOTOVOLTAICS, PLUG-IN CONNECTOR

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1303500000

1303500000

Weidmuller

PHOTOVOLTAICS, PLUG-IN CONNECTOR

0

1303470000

1303470000

Weidmuller

PHOTOVOLTAICS, PLUG-IN CONNECTOR

0

Photovoltaic (Solar Panel) Connectors

1. Overview

Photovoltaic (PV) connectors are specialized electrical components designed to safely and efficiently interconnect solar panels and associated power systems. These connectors enable rapid, reliable connections in photovoltaic arrays while meeting stringent requirements for environmental resistance, electrical performance, and mechanical durability. As critical elements in solar energy systems, PV connectors ensure optimal power transmission and system longevity in residential, commercial, and utility-scale installations.

2. Main Types & Functional Classification

TypeFunctional FeaturesApplication Examples
MC3 Connector3-pin design, IP65 rating, 1500V DC compatibilityLegacy residential systems
MC4 ConnectorSingle-contact design, IP67 rating, anti-arcing technologyModern rooftop/grid-tied systems
T4 ConnectorTool-free locking mechanism, 30A ratingLarge-scale solar farms
Hybrid ConnectorsIntegrated monitoring sensors, smart grid compatibilitySmart energy systems

3. Structure & Components

Typical PV connector assemblies consist of: - Contact Elements: Electrolytic copper with silver-plated surface for low resistance - Insulation: High-temperature resistant thermoplastic elastomers (TPE) - Housing: UV-stabilized polycarbonate with IP67+ protection - Cable Gland: Strain relief mechanism with 50N pull-out resistance - Locking System: Push-pull or screw-type mechanical interlock

4. Key Technical Specifications

ParameterValue RangeImportance
Rated Current10-40A DCDetermines power throughput capacity
Voltage Range600-1500V DCAffects system design voltage
Contact Resistance<0.3m Impacts energy efficiency
Operating Temp-40 C to +120 CEnsures environmental reliability
Insertion Loss<0.5dBMeasures connection quality
Cycle Life5000+ mating cyclesDetermines maintenance intervals

5. Application Fields

  • Utility-scale solar power plants
  • Residential rooftop systems
  • Commercial building-integrated PV
  • Off-grid solar charging stations
  • Agricultural solar pumping systems
  • Electric vehicle charging infrastructure

6. Leading Manufacturers & Products

ManufacturerRepresentative ProductKey Feature
St ubli (Multi-Contact)MC4-Evo 20.1m contact resistance
Amphenol SolarHelios H4Fire-resistant housing
TE ConnectivitySolarlokDouble-locking mechanism
YazakiY4 Connectors1500V system compatibility

7. Selection Recommendations

Key considerations:

  1. Match current/voltage ratings with system specifications
  2. Evaluate environmental conditions (temperature, UV exposure)
  3. Verify compliance with IEC 62852/UL 6703 standards
  4. Assess cable compatibility (cross-section, insulation type)
  5. Consider maintenance requirements and tooling needs
  6. Check for arc-fault protection features

Application Case Studies

Case 1: 200MW desert solar farm using MC4 connectors with integrated temperature sensors reduced maintenance costs by 30%.
Case 2: Urban rooftop installation with space constraints utilized hybrid T4 connectors achieving 25% faster deployment.

Industry Trends

Emerging trends include:

  • Development of 2000V DC connectors for high-voltage systems
  • Integration of IoT-enabled monitoring capabilities
  • Adoption of recyclable polymer materials
  • Standardization under IEC 62852 Ed.2
  • Miniaturization while maintaining 30A+ capacity
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