Modular Connectors - Accessories

Part Number	Description / PDF	Quantity
5-737893-1 TE Connectivity AMP Connectors	CONN BOOT FOR MODULAR RJ45 PLUG	0
963C Keystone Electronics Corp.	RJ45 (KEYSTONE) SOCKET COVER, WA	356
569875-3 TE Connectivity AMP Connectors	CONN BOOT HOODED FOR RJ45 PLUGS	0
09153005411 HARTING	CONN CAP FOR MODULAR JACKS	0
09455450023 HARTING	CONN HOUSING FOR PUSHPULL RCPTS	0
569875-1 TE Connectivity AMP Connectors	CONN BOOT HOODED FOR RJ45 PLUGS	0
PSL-DCPLR-IW-C Panduit Corporation	CONN RJ45 PLG LOCK-IN DEV 100PC	0
09455450028 HARTING	CONN HOUSING FOR PUSHPULL RCPTS	0
PLGUARD-X Panduit Corporation	PLUG LATCH GUARD 1=1PC	830
1688683 Phoenix Contact	CONN FRAME FOR RJ45 SCKT INSERT	0
1871456-2 TE Connectivity AMP Connectors	CONN SEC KEY PLUG FOR RJ45 JACKS	0
PSL-DCPL-BU-C Panduit Corporation	CONN RJ45 PLUG LOCK-IN DEVICE	0
PSL-DCPLX-GR-C Panduit Corporation	CONN RJ45 PLG LOCK-IN DEV 100PC	0
09455450032 HARTING	CONN HOUSING FOR PUSHPULL RCPTS	0
PSL-DCPL-BU Panduit Corporation	CONN RJ45 PLUG LOCK-IN DEV 10PC	0
569877-3 TE Connectivity AMP Connectors	CONN BOOT HOODED FOR RJ45 PLUGS	0
09153005401 HARTING	CONN LOCK CAP FOR MODULAR PLUGS	0
PSL-DCPLX-YL-C Panduit Corporation	CONN RJ45 PLG LOCK-IN DEV 100PC	247
4-737893-7 TE Connectivity AMP Connectors	CONN BOOT FOR CAT6 MOD RJ45 PLUG	0
A-RJ45-BOX-1 ASSMANN WSW Components	CONN MODULAR JACK BOX BLACK	0

Modular Connectors - Accessories

1. Overview

Modular connectors accessories are complementary components designed to enhance the functionality, durability, and performance of modular connectors. These accessories ensure secure connections, environmental protection, and mechanical stability in diverse applications. They play a critical role in maintaining signal integrity and power transmission efficiency in modern electronic systems.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Dust Covers	Protect interfaces from particulate contamination	Network switches, industrial sensors
Strain Relief Kits	Reduce mechanical stress on cable terminations	Robotics, automation equipment
Mounting Brackets	Secure connectors to panels or enclosures	Telecom racks, control cabinets
Adapter Sleeves	Enable cross-compatibility between connector standards	Multimedia devices, test equipment
Test Caps	Facilitate continuity and insulation testing	Field deployment verification

3. Structure and Composition

Typical modular connector accessories consist of:

High-impact thermoplastic housing (UL94 V-0 rated)
Corrosion-resistant metal components (stainless steel/zinc alloy)
Elastomer seals for IP protection (IP65-IP68)
Integrated polarization keys for correct mating alignment
EMI shielding layers (conductive elastomer or metal plating)

4. Key Technical Specifications

Parameter	Value Range	Importance
Operating Voltage	50V-600V AC/DC	Determines power handling capability
Contact Resistance	10m	Affects signal integrity
Operating Temperature	-40 C to +125 C	Environmental reliability
Mating Cycles	500-10,000 cycles	Service life expectancy
Insulation Resistance	100M	Safety and performance

5. Application Fields

Key industries include:

Telecommunications (5G base stations, fiber nodes)
Industrial Automation (PLC systems, sensor networks)
Data Centers (server racks, storage arrays)
Medical Equipment (MRI machines, patient monitors)
Consumer Electronics (smart home devices, wearables)

6. Leading Manufacturers and Products

Manufacturer	Key Products
TE Connectivity	DEUTSCH DT series accessories
Amphenol	Industrial circular connector kits
Molex	Mini50 header accessories
Delphi	Automotive-grade sealed connectors
3M	Electrostatic discharge (ESD) protection modules

7. Selection Guidelines

Key considerations:

Environmental conditions (temperature, humidity, vibration)
Signal type and frequency requirements
Space constraints and mounting options
Regulatory compliance (RoHS, REACH, UL)
Total cost of ownership (durability vs initial cost)

Case Study: In smart factory deployments, selecting IP67-rated strain relief accessories reduced cable failure rates by 76% in robotic arm applications.

8. Industry Trends

Emerging developments:

Miniaturization for IoT device integration
High-speed data transmission support (>25Gbps)
Smart connectors with built-in diagnostics
Biodegradable polymer materials for eco-compliance
Hybrid optical-electrical interface accessories
Industry 4.0-enabled condition monitoring features