Modular Connectors - Accessories

Part Number	Description / PDF	Quantity
5700028 Laird - Antennas	RJ45 FEEDTHROUGH	40
1689200 Phoenix Contact	CONN CAP FOR MODULAR RJ45 JACK	20
CAP-WEOFTPC1 LTW (Amphenol LTW)	CAP RJ45 JACK FOR ODVA	0
1656893 Phoenix Contact	CONN CODING RING FOR RJ45 PLUGS	3
09455020005 HARTING	CONN DUST CAP	112
AX101852 Belden	MEDIAFLEX TERMINATION STATION	87
PRJ0V2-BK/10T TMB	RJ PROSHELL, BLACK (PK/10 PCS WI	100
32-2900BK Vitelec / Cinch Connectivity Solutions	CONN BOOT HOODED FOR RJ45 PLUGS	3244
09458500001 HARTING	CONN CODING CLIP FOR RJ45 PLUGS	85
09155009912 HARTING	LOCK COVER (DIRT PROTECTION) FOR	0
TM23P-8-BT Hirose	CONN BOOT HOODED FOR TM23 PLUG	962
1405358 Phoenix Contact	CONN PANEL MNT FRAME FOR FREENET	3
520852-1 TE Connectivity AMP Connectors	CONN BOOT PLUG 6POS SDL	0
CPCAPBL-X Panduit Corporation	WIRE CAP FOR TX6A CAT 6A UT 10PC	94
09458500003 HARTING	CONN CODING CLIP FOR RJ45 PLUGS	0
RJFC2N Socapex (Amphenol Pcd)	CONN CAP FOR RJF SERIES RCPT	62
TM23P-8-BT(02) Hirose	CONN BOOT HOODED FOR TM23 PLUG	0
JE14 Socapex (Amphenol Pcd)	CONN GASKET FOR RJ11F SERIE RCPT	74
09455150020 HARTING	CONN CLIP FOR MODULAR RJ45 JACK	200
09458450010 HARTING	CONN DUST CAP FOR HAN PUSHPULL	14

Modular Connectors - Accessories

1. Overview

Modular connectors accessories are complementary components designed to enhance the functionality, durability, and performance of modular connectors. These accessories ensure secure connections, environmental protection, and mechanical stability in diverse applications. They play a critical role in maintaining signal integrity and power transmission efficiency in modern electronic systems.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Dust Covers	Protect interfaces from particulate contamination	Network switches, industrial sensors
Strain Relief Kits	Reduce mechanical stress on cable terminations	Robotics, automation equipment
Mounting Brackets	Secure connectors to panels or enclosures	Telecom racks, control cabinets
Adapter Sleeves	Enable cross-compatibility between connector standards	Multimedia devices, test equipment
Test Caps	Facilitate continuity and insulation testing	Field deployment verification

3. Structure and Composition

Typical modular connector accessories consist of:

High-impact thermoplastic housing (UL94 V-0 rated)
Corrosion-resistant metal components (stainless steel/zinc alloy)
Elastomer seals for IP protection (IP65-IP68)
Integrated polarization keys for correct mating alignment
EMI shielding layers (conductive elastomer or metal plating)

4. Key Technical Specifications

Parameter	Value Range	Importance
Operating Voltage	50V-600V AC/DC	Determines power handling capability
Contact Resistance	10m	Affects signal integrity
Operating Temperature	-40 C to +125 C	Environmental reliability
Mating Cycles	500-10,000 cycles	Service life expectancy
Insulation Resistance	100M	Safety and performance

5. Application Fields

Key industries include:

Telecommunications (5G base stations, fiber nodes)
Industrial Automation (PLC systems, sensor networks)
Data Centers (server racks, storage arrays)
Medical Equipment (MRI machines, patient monitors)
Consumer Electronics (smart home devices, wearables)

6. Leading Manufacturers and Products

Manufacturer	Key Products
TE Connectivity	DEUTSCH DT series accessories
Amphenol	Industrial circular connector kits
Molex	Mini50 header accessories
Delphi	Automotive-grade sealed connectors
3M	Electrostatic discharge (ESD) protection modules

7. Selection Guidelines

Key considerations:

Environmental conditions (temperature, humidity, vibration)
Signal type and frequency requirements
Space constraints and mounting options
Regulatory compliance (RoHS, REACH, UL)
Total cost of ownership (durability vs initial cost)

Case Study: In smart factory deployments, selecting IP67-rated strain relief accessories reduced cable failure rates by 76% in robotic arm applications.

8. Industry Trends

Emerging developments:

Miniaturization for IoT device integration
High-speed data transmission support (>25Gbps)
Smart connectors with built-in diagnostics
Biodegradable polymer materials for eco-compliance
Hybrid optical-electrical interface accessories
Industry 4.0-enabled condition monitoring features