Keystone - Inserts

Part Number	Description / PDF	Quantity
NK5E88MORY Panduit Corporation	JACK MODULE	666790
CJ66UIWY Panduit Corporation	MINI-COM MODULE, CAT 3, UTP, 6 P	30
J00029L0051 Telegärtner	AMJ_MODUL T568A/B CAT.8.1	24
CMFWH-C Panduit Corporation	COUPLER MODULE, F-TYPE, WHITE, 1	0
NKJ-6502 Quest Technology International	CAT6 SLIMSTYLE 90 DEGREE KEYSTON	10372
RJ45FC6-BLK HellermannTyton	INSERT RJ45 JACK TO IDC CONN	0
CJUD688TGYL Panduit Corporation	CAT6 UP/DOWN 45 DEGREE TG WIRECA	25870
NK6X88MBU-Q Panduit Corporation	NETKEY CAT6A PUNCHDOWN JACK MODU	2675
A-TA3534 ASSMANN WSW Components	INSERT RJ45 JACK COUPLER	3753
CC5E88IW Panduit Corporation	MINI-COM COUPLER MODULE, CAT 5E,	80160
CJT688TGAW Panduit Corporation	MINI-COM MODULE, CAT 6, 28/30 AW	20
NKHDMIIW Panduit Corporation	COUPLER FEMALE TO FEMALE	11
CJ688TPIG Panduit Corporation	MINI-COM MODULE, CAT 6, UTP, 8 P	2991500
CJS688TGY Panduit Corporation	INSERT RJ45 JACK TO IDC CONN	701900
CM35MSSWH Panduit Corporation	STEREO CONNECTOR, 3.5MM, WHITE	0
CJLR688TGAW-24 Panduit Corporation	CAT6 LEFT/RIGHT 45 DEGREE TG WIR	38
RJ45FC6AS HellermannTyton	INSERT RJ45 JACK TO IDC CONN	0
CJ5E88TWH Panduit Corporation	CATEGORY 5E, 8 POSITION, 8 WIRE,	315090
20-3102-WH-25 DataComm Electronics, Inc.	KEYSTONE JACK W/ 1 GHZ F-CONNECT	350
CMSTZEI Panduit Corporation	ST SIMPL FIBER ADAPTER WITH MODU	0

Keystone - Inserts

1. Overview

Keystone inserts are modular interface components designed to facilitate secure and reliable signal or power transmission in structured cabling systems. As standardized interconnect solutions, they serve as fundamental building blocks in telecommunications, networking, and audio/video infrastructure. Their interchangeable design enables rapid deployment and scalability in environments requiring high-density connectivity solutions.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
RJ45 Ethernet	8P8C configuration, supports 10/100/1000BASE-T networks	Network switches, PoE devices
RJ11/12	6P4C/6P6C configurations, voice/data transmission	Telephony systems, fax machines
Fiber Optic	LC/SC/MPO interfaces, single/multi-mode support	Data centers, backbone networks
Coaxial	75 /50 impedance, RF signal transmission	CCTV systems, satellite receivers
Composite	Multi-protocol integration (HDMI/USB/Power over Ethernet)	AV distribution systems

3. Structural Composition

Standard keystone inserts feature a three-part architecture: - Dielectric housing: High-temperature thermoplastic (LCP/PBT) with integrated strain relief - Contact array: Phosphor bronze conductors with 50 " gold plating (25 " minimum standard) - Latching mechanism: Molded polymer actuator with >20N retention force Optional EMI shielding employs 0.1mm thick phosphor bronze cans with 360 coverage.

4. Key Technical Specifications

Parameter	Value Range	Importance
Insertion Loss	0.5dB @100MHz	Signal integrity maintenance
Contact Resistance	10-30m (initial)	Power transmission efficiency
Withstand Voltage	1000VAC rms	Electrical safety compliance
Mating Cycles	750-1500 cycles	Service life prediction
Operating Temperature	-40 C to +85 C	Environmental adaptability

5. Application Fields

Telecommunications: Central office switching systems, DSLAM cabinets
Data Centers: 1U patch panels, high-density fiber distribution
Security Systems: IP camera connectivity, access control panels
Industrial Automation: PROFINET/Industrial Ethernet nodes
Residential: Smart home gateway integration

6. Leading Manufacturers and Products

Manufacturer	Product Line	Key Features
TE Connectivity	DEUTSCH DT Series	IP68-rated, automotive-grade durability
Amphenol	OptiCore OCX	100Gbps fiber optic transmission
Molex	Gigabit Ethernet	Shielded Cat6A compliance
Bel Stewart	Power over Ethernet	100W (IEEE 802.3bt) support
Panduit	NetKey HDX	28% smaller footprint than standard

7. Selection Guidelines

Key selection criteria include: - Signal type and bandwidth requirements (e.g., 25Gbps vs 100Gbps optics) - Environmental factors (temperature, vibration, EMI exposure) - Termination method compatibility (IDC/P CB/Welding) - Regulatory compliance (UL 94V-0, RoHS, REACH) - Cost/performance balance (gold thickness vs cycle life) Actual case: Selecting shielded fiber optic keystone inserts with MPO interfaces for 40Gbps backbone deployment in a Tier III data center.

8. Industry Trends

Current development trends include: - Miniaturization (SFP-DD/OSFP form factors) - Integrated PoE management (smart power negotiation) - Enhanced thermal performance (graphene-enhanced polymers) - Optical engine integration (on-board transceivers) - Sustainability focus (bio-based plastics, 100% recyclable metals)