Heavy Duty Connectors - Inserts, Modules

Image	Part Number	Description / PDF	Quantity	Rfq
	0910003105 HARTING	CRIMP INSERT 3PIN	0
	09140033003XL HARTING	HAN C MODULE, CRIMP-M (TWO PART)	0
	09150043013XL HARTING	HAN-QUINTAX CONTACT MALE, 3-9.5M	0
	09120043014 HARTING	HAN BRID-MALE-C IP 20/1 G	0
	09160243102 HARTING	HAN 24DD-F-C W/O FIXING SCREWS	0
	09120083101XL HARTING	HAN Q 8/0 FEMALE INSERT CRIMP TE	0
	09100083005 HARTING	CRIMP INSERT 8PIN	0
	0910003005 HARTING	CRIMP INSERT 3PIN	0
	09360102702 HARTING	HAN 10EX-F-C	0
	09140062635 HARTING	HAN E 6PIN MODULE MALE QUICKLOCK	0
	09340032703 HARTING	HAN HVE 3 POS. F INSERT SCREW	0
	09120043104 HARTING	HAN BRID-FEMALE-C IP 20/1 G	0
	09140063041XL HARTING	HAN E PROTECTED MODULE-C-M (500P	0
	09140062735 HARTING	HAN E 6PIN MODULE FEMALE QUICKLO	0
	09320183044 HARTING	HAN 18EE-M-C WITHOUT FIXING SCRE	0
	09330162692 HARTING	HAN E 16POS M INSERT SCREW FEM	0
	09100043000 HARTING	CRIMP INSERT 4PIN	0
	09338242702 HARTING	HAN HIGH TEMP 24E CRIMP FEMALE	0
	09160423005 HARTING	HAN 42DD-M FIXING HOLE 4,1MM W/O	0
	09320463044XL HARTING	HAN EE 46 MALE CRIMP WITHOUT FIX	0

Heavy Duty Connectors - Inserts, Modules

1. Overview

Heavy duty connectors inserts and modules are specialized electromechanical components designed to establish robust electrical connections in demanding environments. These systems provide modular solutions for power transmission, signal routing, and data communication in industrial and infrastructure applications. Their importance lies in enabling reliable connectivity in harsh conditions involving high currents, extreme temperatures, vibration, and contamination.

2. Major Types & Functional Classification

Type	Functional Features	Application Examples
Modular Insert Systems	Customizable contact arrangements, hot-swappable design	Industrial control cabinets, automated machinery
High-Power Modules	Rated for >100A currents, integrated cooling channels	Electric vehicle charging stations, factory automation
Signal Transmission Inserts	Shielded contacts for <10Gbps data rates	Smart grid monitoring systems, robotics
Hybrid Power-Signal Modules	Combined power and fiber optic transmission	Wind turbine pitch control, mining equipment

3. Structural Composition

Typical construction includes:

Durable thermoplastic or metal housing (IP65-IP69K rating)
Copper alloy contact elements with gold/silver plating
Integrated locking mechanisms (screw, bayonet, or push-pull)
Modular frame supporting mixed contact types
Environmental seals (EPDM or silicone rubber)

4. Key Technical Specifications

Parameter	Importance
Current Rating (10-2000A)	Determines power transmission capacity
Voltage Range (24V-10kV)	Defines insulation requirements
Contact Resistance (<1m )	Impacts energy efficiency and heat generation
Operating Temperature (-40 C to +125 C)	Dictates environmental suitability
Mating Cycles (500-10,000)	Determines service life and reliability

5. Application Fields

Primary industries include:

Industrial Automation: PLC systems, CNC machines
Energy: Wind turbines, solar inverters
Transportation: Rail traction systems, e-mobility charging
Heavy Machinery: Excavators, mining equipment
Marine: Offshore platform systems, shipboard power

6. Leading Manufacturers & Products

Manufacturer	Representative Product
TE Connectivity	DEUTSCH HC Series High-Current Connectors
Amphenol Industrial	MAXdur Hybrid Power/Sig nal Modules
Phoenix Contact	Heavycon Modular Insert Systems
Weidm ller	HA-Modular Hybrid Connection Technology

7. Selection Guidelines

Key considerations:

Calculate maximum current/voltage requirements with safety margins
Assess environmental factors (temperature, vibration, chemicals)
Verify IP rating for ingress protection
Evaluate mating cycle requirements
Check industry-specific certifications (UL, CSA, IEC standards)
Consider modular expandability for future upgrades

8. Industry Trends

Current development trends include:

Miniaturization while maintaining high current capacity
Integration of smart sensing capabilities
Adoption of fiber-optic hybrid transmission
Increased use of corrosion-resistant composite materials
Development of quick-connect systems for reduced downtime

Market growth is driven by electrification in industrial sectors and the rise of renewable energy systems, with a projected CAGR of 6.2% through 2028 (Source: MarketsandMarkets).