Heavy Duty Connectors - Housings, Hoods, Bases

Image Part Number Description / PDF Quantity Rfq
1884584

1884584

Phoenix Contact

CONN BASE CPLNG SIDE ENTRY PG21

4

1583880

1583880

Phoenix Contact

CONN HOOD TOP ENTRY PG29

0

1424860

1424860

Phoenix Contact

SLEEVE HOUSING B48

0

1411886

1411886

Phoenix Contact

HEAVYCON B16 BOX MOUNTING BASE F

0

1413419

1413419

Phoenix Contact

CONN HOOD SIDE ENTRY SZB16 M40

29

1604463

1604463

Phoenix Contact

CONN HOOD TOP ENTRY SZB16 M40

0

1583856

1583856

Phoenix Contact

CONN HOOD SIDE ENTRY M25

0

1424361

1424361

Phoenix Contact

COUPLING HOUSINGS SZD15 SGL LOCK

1

1411344

1411344

Phoenix Contact

CONN BASE BOTTOM ENTRY SZD25

0

1581291

1581291

Phoenix Contact

CONN HSG STACKBL SIDE SZB6 M25

0

1411454

1411454

Phoenix Contact

CONN HOOD SIDE ENTRY SZB10

0

1420924

1420924

Phoenix Contact

CONN HOOD SIDE ENTRY SZB24 M40

0

1886663

1886663

Phoenix Contact

CONN HOOD TOP ENTRY M25

1

1421461

1421461

Phoenix Contact

CONN BASE SZB24 DBL LOCK LATCH M

0

1411474

1411474

Phoenix Contact

CONN HOOD SIDE ENTRY SZB24

0

1424398

1424398

Phoenix Contact

BOX MNT BASES SZD25 SGL LOCK LAT

0

1411067

1411067

Phoenix Contact

HEAVYCON B10 SLEEVE HOUSING HPR

0

1607680

1607680

Phoenix Contact

CONN HOOD TOP ENTRY

0

1604382

1604382

Phoenix Contact

CONN HOOD SIDE ENTRY SZB10 M32

5

1411880

1411880

Phoenix Contact

HEAVYCON B6 BOX MOUNTING BASE FO

0

Heavy Duty Connectors - Housings, Hoods, Bases

1. Overview

Heavy duty connectors' housings, hoods, and bases are critical mechanical components designed to protect electrical connections in harsh environments. These elements provide structural support, environmental sealing, and safety shielding for connectors used in industrial, transportation, and energy systems. Their importance has grown with advancements in automation, renewable energy systems, and electric vehicle infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Metallic HousingsHigh mechanical strength, EMI shielding, corrosion resistanceIndustrial control cabinets
Polymer HousingsLightweight, chemical resistance, UV stabilitySolar power inverters
Modular BasesInterchangeable mounting patterns, tool-less assemblyFactory automation systems
Explosion-proof HoodsPressure containment, flame path controlPetrochemical plant equipment

3. Structure and Composition

Typical construction includes: - Outer shell (die-cast aluminum, stainless steel, or reinforced thermoplastics) - Sealing interfaces (EPDM rubber gaskets, silicone O-rings) - Mounting features (din-rail clips, threaded inserts) - Cable entry systems (PG/NPT threaded ports) - Safety interlocks (mechanical keying systems)

4. Key Technical Specifications

ParameterImportance
IP68/IP69K ratingProtection against dust and high-pressure water ingress
Vibration resistance (MIL-STD-202)Reliability in transportation applications
Operating temperature (-40 C to +125 C)Performance in extreme climates
Material flammability (UL94 V-0)Safety compliance in electrical systems
EMI shielding effectiveness (40-100dB)Signal integrity preservation

5. Application Areas

  • Energy: Wind turbine converters, substation equipment
  • Transportation: Locomotive control systems, EV charging stations
  • Manufacturing: Robotic welding cells, CNC machinery
  • Infrastructure: Smart grid devices, outdoor telecom enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH DT series metal housings
Amphenol IndustrialSSX explosion-proof connector bodies
MolexMICRO-CLIK modular base systems
Weidm llerOMNIMATE PCB mounting bases

7. Selection Recommendations

Key considerations: - Environmental factors (temperature, chemical exposure) - Mechanical load requirements (cable strain relief capacity) - Regulatory compliance (ATEX, IECEx for hazardous locations) - Service accessibility (quick-disconnect features) - Cost lifecycle analysis (maintenance frequency impact)

8. Industry Trends

Emerging developments include: - Integration of smart sensors in connector housings - Development of bio-based polymer materials - Standardization of hybrid power/data connector modules - Adoption of additive manufacturing for complex geometries - Increased demand for hydrogen fuel cell infrastructure compatibility

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