Heavy Duty Connectors - Housings, Hoods, Bases

Image Part Number Description / PDF Quantity Rfq
1419265

1419265

Phoenix Contact

CONN BASE BOTTOM SZD7

16

1855144

1855144

Phoenix Contact

CONN HOOD THRU TYPE PG21

240

1420910

1420910

Phoenix Contact

SLEEVE HOUSING B10 SCREW LOCKING

0

1407626

1407626

Phoenix Contact

CONN HOOD SIDE OR TOP ENTRY SZB1

128

1412596

1412596

Phoenix Contact

CONN HOOD TOP ENTRY SZB10 M25

0

1082591

1082591

Phoenix Contact

CONN BASE SIDE ENTRY SIZE B16

5

1407634

1407634

Phoenix Contact

CONN BASE BOTTOM ENTRY SZB10

10201

1411327

1411327

Phoenix Contact

CONN BASE BOTTOM ENTRY SZB16

44

1460277

1460277

Phoenix Contact

CONN HOOD CPLNG BOTTOM SZB6

72

1412718

1412718

Phoenix Contact

CONN HOOD SIDE ENTRY SZB16 M32

0

1082582

1082582

Phoenix Contact

CONN BASE SIDE ENTRY SIZE B10

5

1412601

1412601

Phoenix Contact

CONN HOOD SIDE ENTRY SZB10 M32

40

1460074

1460074

Phoenix Contact

CONN HOOD TOP ENTRY SZB10 PG21

2

1412790

1412790

Phoenix Contact

CONN HOOD TOP ENTRY SZB24 PG16

0

1772421

1772421

Phoenix Contact

CONN HOOD SIDE ENTRY SZD25 PG16

7

1412839

1412839

Phoenix Contact

CONN BASE SIDE ENTRY SZB10 M20

0

1412607

1412607

Phoenix Contact

CONN HOOD TOP ENTRY SZB10 PG29

19

1411455

1411455

Phoenix Contact

CONN HOOD SIDE ENTRY SZB10

6

1412750

1412750

Phoenix Contact

CONN HOOD SIDE ENTRY SZB24 M32

0

1082593

1082593

Phoenix Contact

CONN BASE SIDE ENTRY SIZE B24

5

Heavy Duty Connectors - Housings, Hoods, Bases

1. Overview

Heavy duty connectors' housings, hoods, and bases are critical mechanical components designed to protect electrical connections in harsh environments. These elements provide structural support, environmental sealing, and safety shielding for connectors used in industrial, transportation, and energy systems. Their importance has grown with advancements in automation, renewable energy systems, and electric vehicle infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Metallic HousingsHigh mechanical strength, EMI shielding, corrosion resistanceIndustrial control cabinets
Polymer HousingsLightweight, chemical resistance, UV stabilitySolar power inverters
Modular BasesInterchangeable mounting patterns, tool-less assemblyFactory automation systems
Explosion-proof HoodsPressure containment, flame path controlPetrochemical plant equipment

3. Structure and Composition

Typical construction includes: - Outer shell (die-cast aluminum, stainless steel, or reinforced thermoplastics) - Sealing interfaces (EPDM rubber gaskets, silicone O-rings) - Mounting features (din-rail clips, threaded inserts) - Cable entry systems (PG/NPT threaded ports) - Safety interlocks (mechanical keying systems)

4. Key Technical Specifications

ParameterImportance
IP68/IP69K ratingProtection against dust and high-pressure water ingress
Vibration resistance (MIL-STD-202)Reliability in transportation applications
Operating temperature (-40 C to +125 C)Performance in extreme climates
Material flammability (UL94 V-0)Safety compliance in electrical systems
EMI shielding effectiveness (40-100dB)Signal integrity preservation

5. Application Areas

  • Energy: Wind turbine converters, substation equipment
  • Transportation: Locomotive control systems, EV charging stations
  • Manufacturing: Robotic welding cells, CNC machinery
  • Infrastructure: Smart grid devices, outdoor telecom enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH DT series metal housings
Amphenol IndustrialSSX explosion-proof connector bodies
MolexMICRO-CLIK modular base systems
Weidm llerOMNIMATE PCB mounting bases

7. Selection Recommendations

Key considerations: - Environmental factors (temperature, chemical exposure) - Mechanical load requirements (cable strain relief capacity) - Regulatory compliance (ATEX, IECEx for hazardous locations) - Service accessibility (quick-disconnect features) - Cost lifecycle analysis (maintenance frequency impact)

8. Industry Trends

Emerging developments include: - Integration of smart sensors in connector housings - Development of bio-based polymer materials - Standardization of hybrid power/data connector modules - Adoption of additive manufacturing for complex geometries - Increased demand for hydrogen fuel cell infrastructure compatibility

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