Heavy Duty Connectors - Housings, Hoods, Bases

Image Part Number Description / PDF Quantity Rfq
09200320421

09200320421

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CONN HOOD TOP ENTRY SZ32A PG29

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19300241531

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CONN HOOD SIDE ENTRY SZ24B M25

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09300160307ML

09300160307ML

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CONN BASE BOTTOM ENTRY SZ16B

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19461100250

19461100250

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HAN-ECO 10A-HSM1-M20 W. CABLE GL

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19461100545

19461100545

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HAN-ECO 10A-HSE-M20 W. CABLE GL.

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09340100307

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CONN BASE BOTTOM ENTRY

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09155030901

09155030901

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HAN F+B HOUSING BULKHEAD MOUNT-A

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09300240408

09300240408

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CONN HOOD TOP ENTRY QUAD SZ24B

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19461160545

19461160545

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HAN-ECO 16A-HSE-M20 W. CABLE GL.

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09200031410

09200031410

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CONN HOOD TOP ENTRY SZ3A PG11

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19300241422

19300241422

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CONN HOOD TOP ENTRY SZ24B M32

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09628240521

09628240521

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CONN HOOD SIDE ENTRY SZ24B PG29

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09300062296

09300062296

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CONN BASE SIDE ENTRY SZ6B PG16

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09400030301

09400030301

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CONN BASE BOTTOM ENTRY SZ3A

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09300160306

09300160306

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CONN BASE BOTTOM ENTRY SZ16B

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19370240733

19370240733

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CONN HOOD CPLNG SIDE SZ24B M40

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19302160548

19302160548

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HAN 16B-HMC-GS-R-M40

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09370160521

09370160521

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CONN HOOD SIDE ENTRY SZ16B PG29

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09300160540

09300160540

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CONN HOOD SIDE ENTRY SZ16B PG21

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19431160446

19431160446

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HAN-ECO 16B HOOD SINGLE LEVER, T

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Heavy Duty Connectors - Housings, Hoods, Bases

1. Overview

Heavy duty connectors' housings, hoods, and bases are critical mechanical components designed to protect electrical connections in harsh environments. These elements provide structural support, environmental sealing, and safety shielding for connectors used in industrial, transportation, and energy systems. Their importance has grown with advancements in automation, renewable energy systems, and electric vehicle infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Metallic HousingsHigh mechanical strength, EMI shielding, corrosion resistanceIndustrial control cabinets
Polymer HousingsLightweight, chemical resistance, UV stabilitySolar power inverters
Modular BasesInterchangeable mounting patterns, tool-less assemblyFactory automation systems
Explosion-proof HoodsPressure containment, flame path controlPetrochemical plant equipment

3. Structure and Composition

Typical construction includes: - Outer shell (die-cast aluminum, stainless steel, or reinforced thermoplastics) - Sealing interfaces (EPDM rubber gaskets, silicone O-rings) - Mounting features (din-rail clips, threaded inserts) - Cable entry systems (PG/NPT threaded ports) - Safety interlocks (mechanical keying systems)

4. Key Technical Specifications

ParameterImportance
IP68/IP69K ratingProtection against dust and high-pressure water ingress
Vibration resistance (MIL-STD-202)Reliability in transportation applications
Operating temperature (-40 C to +125 C)Performance in extreme climates
Material flammability (UL94 V-0)Safety compliance in electrical systems
EMI shielding effectiveness (40-100dB)Signal integrity preservation

5. Application Areas

  • Energy: Wind turbine converters, substation equipment
  • Transportation: Locomotive control systems, EV charging stations
  • Manufacturing: Robotic welding cells, CNC machinery
  • Infrastructure: Smart grid devices, outdoor telecom enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH DT series metal housings
Amphenol IndustrialSSX explosion-proof connector bodies
MolexMICRO-CLIK modular base systems
Weidm llerOMNIMATE PCB mounting bases

7. Selection Recommendations

Key considerations: - Environmental factors (temperature, chemical exposure) - Mechanical load requirements (cable strain relief capacity) - Regulatory compliance (ATEX, IECEx for hazardous locations) - Service accessibility (quick-disconnect features) - Cost lifecycle analysis (maintenance frequency impact)

8. Industry Trends

Emerging developments include: - Integration of smart sensors in connector housings - Development of bio-based polymer materials - Standardization of hybrid power/data connector modules - Adoption of additive manufacturing for complex geometries - Increased demand for hydrogen fuel cell infrastructure compatibility

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