Heavy Duty Connectors - Housings, Hoods, Bases

Image Part Number Description / PDF Quantity Rfq
1206100000

1206100000

Weidmuller

CONN BASE BOTTOM ENTRY SZ4

610

1003050000

1003050000

Weidmuller

CONN BASE BOTTOM ENTRY SZHQ

0

1081190000

1081190000

Weidmuller

CONN BASE SIDE ENTRY SZ3 M25

0

1082460000

1082460000

Weidmuller

CONN HOOD TOP ENTRY SZ3 PG16

0

1081280000

1081280000

Weidmuller

CONN BASE SIDE ENTRY SZ4 M32

0

1664690000

1664690000

Weidmuller

CONN HOOD SIDE ENTRY SZ5 PG16

2287

1665300000

1665300000

Weidmuller

CONN BASE SIDE ENTRY SZ5 PG16

15

1082510000

1082510000

Weidmuller

CONN HOOD SIDE ENTRY SZ3 M20

0

1662410000

1662410000

Weidmuller

CONN HOOD SIDE ENTRY SZ8 PG29

0

1082840000

1082840000

Weidmuller

CONN HOOD SIDE ENTRY SZ6 PG29

0

1788840000

1788840000

Weidmuller

CONN HOOD CPLNG BOTTOM SZ1 M20

18115

1082700000

1082700000

Weidmuller

CONN HOOD TOP ENTRY SZ6 M25

0

1662720000

1662720000

Weidmuller

CONN BASE SIDE ENTRY SZ8 PG21

3

1664940000

1664940000

Weidmuller

CONN BASE BOTTOM ENTRY SZ5

1717

1083010000

1083010000

Weidmuller

CONN HOOD SIDE ENTRY SZ8 PG36

0

1651000000

1651000000

Weidmuller

CONN HOOD TOP ENTRY SZ12 PG36

0

1787580000

1787580000

Weidmuller

CONN HOOD SIDE ENTRY SZ4 M25

249

1904350000

1904350000

Weidmuller

CONN BASE SIDE ENTRY SZ8 M32

0

1213900000

1213900000

Weidmuller

CONN BASE BOTTOM ENTRY SZ8

21

1663990000

1663990000

Weidmuller

CONN HOOD TOP ENTRY SZ2 PG21

1110

Heavy Duty Connectors - Housings, Hoods, Bases

1. Overview

Heavy duty connectors' housings, hoods, and bases are critical mechanical components designed to protect electrical connections in harsh environments. These elements provide structural support, environmental sealing, and safety shielding for connectors used in industrial, transportation, and energy systems. Their importance has grown with advancements in automation, renewable energy systems, and electric vehicle infrastructure.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Metallic HousingsHigh mechanical strength, EMI shielding, corrosion resistanceIndustrial control cabinets
Polymer HousingsLightweight, chemical resistance, UV stabilitySolar power inverters
Modular BasesInterchangeable mounting patterns, tool-less assemblyFactory automation systems
Explosion-proof HoodsPressure containment, flame path controlPetrochemical plant equipment

3. Structure and Composition

Typical construction includes: - Outer shell (die-cast aluminum, stainless steel, or reinforced thermoplastics) - Sealing interfaces (EPDM rubber gaskets, silicone O-rings) - Mounting features (din-rail clips, threaded inserts) - Cable entry systems (PG/NPT threaded ports) - Safety interlocks (mechanical keying systems)

4. Key Technical Specifications

ParameterImportance
IP68/IP69K ratingProtection against dust and high-pressure water ingress
Vibration resistance (MIL-STD-202)Reliability in transportation applications
Operating temperature (-40 C to +125 C)Performance in extreme climates
Material flammability (UL94 V-0)Safety compliance in electrical systems
EMI shielding effectiveness (40-100dB)Signal integrity preservation

5. Application Areas

  • Energy: Wind turbine converters, substation equipment
  • Transportation: Locomotive control systems, EV charging stations
  • Manufacturing: Robotic welding cells, CNC machinery
  • Infrastructure: Smart grid devices, outdoor telecom enclosures

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
TE ConnectivityDEUTSCH DT series metal housings
Amphenol IndustrialSSX explosion-proof connector bodies
MolexMICRO-CLIK modular base systems
Weidm llerOMNIMATE PCB mounting bases

7. Selection Recommendations

Key considerations: - Environmental factors (temperature, chemical exposure) - Mechanical load requirements (cable strain relief capacity) - Regulatory compliance (ATEX, IECEx for hazardous locations) - Service accessibility (quick-disconnect features) - Cost lifecycle analysis (maintenance frequency impact)

8. Industry Trends

Emerging developments include: - Integration of smart sensors in connector housings - Development of bio-based polymer materials - Standardization of hybrid power/data connector modules - Adoption of additive manufacturing for complex geometries - Increased demand for hydrogen fuel cell infrastructure compatibility

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