| Image | Part Number | Description / PDF | Quantity | Rfq |
|---|---|---|---|---|
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Woodhead - Molex |
MINI ROBOT CONN REC SHELL ASSY 4 |
0 |
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Woodhead - Molex |
DOCKING FRAME 24B |
0 |
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|
Woodhead - Molex |
FRAME PANEL MOUNTING TYPE B |
0 |
|
|
Woodhead - Molex |
FRAME PANEL MOUNTING TYPE B |
930 |
|
|
Woodhead - Molex |
16B DOCKING FRAME |
0 |
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|
Woodhead - Molex |
FRAME PANEL MOUNTING TYPE B |
0 |
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Woodhead - Molex |
FRAME ASSEMBLY FOR 1 MOD |
0 |
|
Heavy Duty Connectors - Frames are robust mechanical structures designed to support and protect high-current or high-voltage electrical connections in demanding environments. These frames serve as critical components in industrial systems, ensuring reliable power transmission and signal integrity while withstanding mechanical stress, temperature extremes, and environmental contaminants. Their importance spans across automation, energy infrastructure, and transportation sectors where failure prevention is paramount.
| Type | Functional Features | Application Examples |
|---|---|---|
| Modular Frame Systems | Customizable slot configurations, tool-less assembly | Automated production lines |
| Panel Mount Frames | Front-access design, integrated strain relief | Control cabinets in chemical plants |
| Weatherproof Frames | IP67+ sealing, corrosion-resistant coatings | Outdoor power distribution units |
| High-Voltage Frames | Extended creepage distances, arc-resistant materials | Railway traction systems |
Typical frames consist of: - Aluminum Alloy Housing: Provides structural integrity with weight efficiency - Copper Alloy Conductors: Ensures low-resistance electrical paths ( 98% conductivity) - Polyamide Insulation: Maintains dielectric strength up to 8kV - Mechanical Locking System: Anti-vibration latches meeting MIL-STD-810G - Thermal Management Fins: Dissipates heat at current loads >200A
| Parameter | Value Range | Importance |
|---|---|---|
| Current Rating | 100-5000A | Determines power transmission capacity |
| Voltage Range | AC 50V-1500V / DC 50V-2000V | Safety and insulation requirements |
| IP Rating | IP20-IP69K | Environmental protection level |
| Contact Resistance | 0.5m | Influences energy efficiency |
| Operating Temperature | -40 C to +150 C | Material stability indicator |
| Manufacturer | Key Product Series | Technical Highlights |
|---|---|---|
| TE Connectivity | DEUTSCH HD Frame Series | 1500V isolation, -55 C cold resistance |
| Amphenol Industrial | Powerlok HD Frames | 3000A capacity, quick-mate design |
| Phoenix Contact | Heavycon System | Modular hybrid power/signal integration |
Key considerations include: - Electrical Requirements: Match current/voltage ratings with system specifications - Environmental Factors: Consider humidity, vibration, and chemical exposure - Compliance Standards: UL 1977, IEC 60998, or industry-specific certifications - Future Expansion: Select modular designs for scalability - Cost Analysis: Balance upfront investment vs. lifecycle maintenance costs
Example: For offshore wind turbine applications, specify IP68 frames with electroless nickel plating and 1500V insulation to withstand saltwater corrosion and high-voltage demands.
Emerging developments include: - Miniaturization with enhanced current density (40% size reduction by 2027) - Smart frames integrating IoT sensors for predictive maintenance - Adoption of graphene-enhanced composites for thermal management - Increased demand for 1500V+ DC compatible designs in renewable energy - Standardization initiatives for cross-manufacturer interoperability (IEC 61984 amendments)