Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
1665880000

1665880000

Weidmuller

CONN COVER HOUSING BASE HA SIZE2

20

1044600000

1044600000

Weidmuller

CONN GASKET

90

1202660000

1202660000

Weidmuller

CONN GUIDING PIN

2

1664390000

1664390000

Weidmuller

PLATE COVER SIZE 6 PLASTIC GRAY

10

1083080000

1083080000

Weidmuller

CONN ENCLOSURE SIZE 6

0

1083060000

1083060000

Weidmuller

CONN ENCLOSURE SIZE 3

0

1083090000

1083090000

Weidmuller

CONN ENCLOSURE SIZE 8

1016

1003130000

1003130000

Weidmuller

CONN ENCLOSURE SIZE HQ

0

1003240000

1003240000

Weidmuller

ACCESSORY CODING PIN

0

1665740000

1665740000

Weidmuller

CONN COVER MALE INSERT HA SIZE 1

0

7940111825

7940111825

Weidmuller

DOUBLE FRAME, KNOB LOCK, GFCI DO

7

1665240000

1665240000

Weidmuller

CONN COVER FOR HOOD HE SIZE 4

51

1776900000

1776900000

Weidmuller

CONN PLUG BLANK M25 PLASTIC STD

284

1665230000

1665230000

Weidmuller

CONN COVER HOUSING BASE SIZE 4

19

1002820000

1002820000

Weidmuller

SHIELD CLIP

0

1044650000

1044650000

Weidmuller

CONN GASKET

3720

1665910000

1665910000

Weidmuller

CONN COVER FOR HOOD HA SIZE 5

1

1003140000

1003140000

Weidmuller

CONN ENCLOSURE SIZE HQ

0

1044500000

1044500000

Weidmuller

CONN GASKET

0

1016130000

1016130000

Weidmuller

CABLE GLANDS

10

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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