Heavy Duty Connectors - Accessories

Image Part Number Description / PDF Quantity Rfq
09140009932

09140009932

HARTING

ADAPTER MODULE W/O DSUB MALE

23

09000005020

09000005020

HARTING

ACCES NORMAL SEAL PG 11

9

2-1106302-9

2-1106302-9

TE Connectivity AMP Connectors

SCHELLENSET 5MM

0

T0931100423-000

T0931100423-000

TE Connectivity AMP Connectors

CODING-PIN-M3-STM

495

1665880000

1665880000

Weidmuller

CONN COVER HOUSING BASE HA SIZE2

20

09300009801

09300009801

HARTING

SELF-CLINGING GASKET HAN SIZE 06

10

09000005067

09000005067

HARTING

ACCES REDUCER PG 29-16

47

1412591

1412591

Phoenix Contact

HC-STA-B06-SL-PLBK

0

09400009931

09400009931

HARTING

HAN HPR TOGGLE LOCKING ELEMENT

20

11300009961

11300009961

HARTING

M25 WELLROHRADAPTER HAN EASY HOO

19

09300009802

09300009802

HARTING

SELF CLINGING GASKET HAN SIZE 10

109

1407670

1407670

Phoenix Contact

CABLE GLAND 9-17MM

11272

09300105427

09300105427

HARTING

ACCY COVER W/CORD 10B CPLG HOOD

0

1584651

1584651

Phoenix Contact

REPLACEMENT PLASTIC SINGLE LOCK

1

0936000355

0936000355

Woodhead - Molex

POLYAMIDE CABLE GLAND M25X1,5

310

09140009993

09140009993

HARTING

HAN-MODULAR GUARD (GUIDING), BLA

122

09140009965

09140009965

HARTING

FIXING SHEET FOR HAN SC MODULE

9

11123005401

11123005401

HARTING

CONN HAN YELLOCK 30 COVER

51

09000005032

09000005032

HARTING

ACCES MULTIPLE SEAL PG 36

58

C14610Z0161001

C14610Z0161001

Tuchel / Amphenol

COVER FOR HOUSING

27

Heavy Duty Connectors - Accessories

1. Overview

Heavy Duty Connectors (HDC) and accessories are industrial-grade electrical components designed to establish secure and reliable connections in harsh environments. They support high current, voltage, and mechanical stress tolerance, enabling safe power/data transmission in critical systems. These connectors are essential in modern infrastructure, including renewable energy systems, smart grids, and industrial automation, where failure prevention and operational continuity are paramount.

2. Main Types and Functional Classification

TypeFunctional FeaturesApplication Examples
Industrial Circular ConnectorsRobust metal/plastic housing, IP65-IP69K protection, threaded couplingFactory automation equipment, robotics
Power Distribution ConnectorsHigh-current capacity (up to 1000A), multi-pole designWind turbines, data center UPS systems
Railway ConnectorsVibration-resistant, EMI shielding, fire-retardant materialsHigh-speed trains, subway systems
Hydraulic/Pneumatic ConnectorsCombined electrical-fluidic interfaces, leak-proof sealingMining equipment, construction machinery
AccessoriesCable glands, panel mount adapters, contact insertsCustom system integration

3. Structure and Components

A typical HDC assembly comprises:
- Housing: Thermoplastic (PA66) or die-cast metal (aluminum alloy) with anti-UV treatment
- Contact System: Silver-plated copper alloy contacts with self-cleaning design
- Insulation: High-temperature resistant PA or PPS materials (180 C rating)
- Retention Mechanism: Threaded, bayonet, or push-pull locking systems
- Sealing: EPDM rubber gaskets for IP67 protection

4. Key Technical Specifications

ParameterImportance
Rated Current (16-2000A)Determines power transmission capacity
Dielectric Withstanding Voltage (1000-8000V)Ensures electrical safety under overvoltage
Contact Resistance ( 0.5m )Minimizes energy loss and thermal rise
Mechanical Durability (5000-20000 mating cycles)Long-term reliability indicator
Operating Temperature (-40 C to +150 C)Environmental adaptability
Vibration Resistance (10G-50G)Critical for mobile/transport applications

5. Application Fields

Key industries include:
- Energy: Solar inverters, offshore wind turbines
- Transportation: Electric vehicle charging stations, locomotive systems
- Manufacturing: CNC machines, automated guided vehicles (AGVs)
- Infrastructure: Smart grid switchgear, emergency power systems
- Special Cases: Explosion-proof connectors for petrochemical plants

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
TE ConnectivityDEUTSCH HC Series600A capacity, aerospace-grade reliability
Amphenol IndustrialDuramax MaxGuardIP69K rated, corrosion-resistant marine grade
Phoenix ContactHeavycon SystemModular design with hybrid power/signal integration
Delphi Connection SystemsWeatherGuard HV1500V DC rating for photovoltaic applications

7. Selection Recommendations

Key considerations:
1. Calculate maximum current/voltage with 20% safety margin
2. Match IP rating to environmental conditions (e.g., IP67 for outdoor use)
3. Consider mating cycle requirements for maintenance frequency
4. Verify material compatibility for chemical exposure
5. Check standard certifications (IEC 61984, UL 1977)
Case Example: For offshore wind turbine generator connection: Select IP68-rated connector with 1500V insulation and salt spray resistance >1000h.

8. Industry Trends

Emerging trends include:
- Miniaturization with increased power density (e.g., 30% size reduction by 2025)
- Integrated smart sensors for predictive maintenance
- Adoption of composite materials for weight reduction (-40% vs. metal)
- Development of hydrogen-compatible connectors for fuel cell systems
- Growth in hybrid connectors combining power, data, and fluid transmission

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