Flat Flexible Connectors (FFC/FPC) are compact, lightweight solutions for connecting electronic circuits. FFC (Flexible Flat Cable) refers to pre-formed ribbon cables with conductive traces, while FPC (Flexible Printed Circuit) are custom-designed circuits on flexible substrates. These connectors enable high-density interconnections in space-constrained applications, playing critical roles in modern electronics for their bendability, vibration resistance, and miniaturization capabilities.
| Type | Functional Features | Application Examples |
|---|---|---|
| ZIF (Zero Insertion Force) | Self-aligning contacts with minimal mating force | Smartphone displays, medical imaging devices |
| LIF (Low Insertion Force) | Economical solution with moderate insertion force | Consumer electronics, industrial sensors |
| Wrap-style FPC | 360 bending capability with exposed contacts | Automotive infotainment systems |
| Stiffener-reinforced FFC | Localized rigidity for component mounting | Aerospace control panels |
Typical construction includes:
Termination methods include press-fit, soldering, and anisotropic conductive film (ACF) bonding.
| Parameter | Importance | Typical Range |
|---|---|---|
| Contact Resistance | Signal integrity maintenance | 10-50m |
| Current Rating | Power transmission capability | 0.5-3A per pin |
| Operating Temperature | Environmental reliability | -40 C to +105 C |
| Flex Life | Durability in dynamic applications | 10,000-200,000 cycles |
| Pitch Size | Miniaturization factor | 0.3mm-1.27mm |
| Manufacturer | Representative Products | Key Features |
|---|---|---|
| TE Connectivity | Micro Speed FFC | 0.5mm pitch, 30G durability |
| Molex | PicoBlade FPC | Space-saving LIF design |
| JAE Electronics | DF12 Series | High-speed transmission up to 10Gbps |
| Hirose Electric | FH34 Series | Self-mating connector system |
Key considerations:
Real-case Example: Smartphone camera module requires 0.3mm pitch FPC with 200 m bend radius and 100,000 flex life rating.
Emerging developments include: