Circular Connectors

Circular Connectors - Housings

Image	Part Number	Description / PDF	Quantity	Rfq
	1605833 Phoenix Contact	CONN RCP HSG MAL 8P INLIN PNL MT	0
	1594269 Phoenix Contact	CONN INSERT SHELL 7POS INLINE	0
	1613586 Phoenix Contact	CONN RCP HSG FMAL 7POS PNL MT RA	0
	1621547 Phoenix Contact	CONN RCPT HSG FMALE 13PS INLINE	0
	1619602 Phoenix Contact	CONN PLUG HSNG MALE 6POS INLINE	0
	1624026 Phoenix Contact	CONN RCPT HSNG MALE 12POS PNL MT	0
	1605793 Phoenix Contact	CONN RCP HSG MAL 6P INLIN PNL MT	0
	1607666 Phoenix Contact	CONN PLUG HSG MALE 4POS INLINE	0
	1605893 Phoenix Contact	CONN INSERT SHELL PANEL MNT	0
	1607663 Phoenix Contact	CONN PLUG HSG MALE 4POS INLINE	0
	1613607 Phoenix Contact	CONN RCPT HSG MALE 9POS INLINE	0
	1613561 Phoenix Contact	CONN PLUG HSG MALE 7POS INLINE	0
	1605888 Phoenix Contact	CONN INSERT SHELL INLINE	0
	1618638 Phoenix Contact	CONN PLUG HSG MALE 8POS INLINE	0
	1607037 Phoenix Contact	CONN RCP HSG MAL 6P INLIN PNL MT	0
	1607719 Phoenix Contact	CONN PLG HSG FMALE 6POS INLINE	0
	1619391 Phoenix Contact	CABLE CONNECTOR, ANGLED, SHIELDE	0
	1619003 Phoenix Contact	CONN PLUG HSG FMALE 8POS INLINE	0
	1607891 Phoenix Contact	CONN RCPT HSG FMALE 17POS PNL MT	0
	1620436 Phoenix Contact	CONN RCP HSG FMAL 8POS PNL MT RA	0

Circular Connectors - Housings

1. Overview

Circular connectors housings are electromechanical devices designed to protect and organize electrical contacts in circular configurations. They serve as mechanical support structures while providing environmental protection, electrical insulation, and strain relief. These housings are critical components in maintaining signal integrity and power transmission across diverse applications, from industrial automation to aerospace systems.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Metal Housings	High durability, EMI/RFI shielding, vibration resistance	Military equipment, aerospace systems
Plastic Housings	Lightweight, corrosion-resistant, cost-effective	Consumer electronics, medical devices
Hybrid Housings	Combination of metal/plastic for optimized performance	Automotive sensors, industrial machinery
High-Density Housings	Miniaturized contact arrangements with advanced insulation	Telecom equipment, data centers

3. Structure and Components

Typical circular connector housings consist of: - Shell Body: Cylindrical main structure (metal/plastic) with mounting threads - Contact Cavities: Precision-machined compartments for terminal placement - Sealing System: Integrated gaskets/O-rings for IP65+ protection - Polarization Key: Mechanical feature preventing misalignment - Retention System: Threaded coupling or bayonet mechanisms - Cable Entry: Strain relief provisions with gland seals

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power transmission capacity
Voltage Withstand (V)	Ensures dielectric strength
Operating Temperature (-40 C to +125 C)	Defines environmental tolerance
Vibration Resistance (10-2000Hz)	Crucial for harsh environments
IP Rating (IP67/IP68)	Specifies ingress protection level
Contact Retention Force	Prevents accidental disconnection

5. Application Fields

Industrial Automation: Robotics, PLC systems
Medical Equipment: MRI machines, patient monitoring systems
Aerospace: Avionics, flight control systems
Telecommunications: 5G base stations, fiber optic equipment
Energy: Wind turbines, solar inverters

6. Leading Manufacturers and Products

Manufacturer	Representative Product
TE Connectivity	DEUTSCH DT series metal housings
Amphenol	Hermetic circular connector enclosures
Molex	T1 Mini sealed automotive housings
Phoenix Contact	Heavy-duty QUICKON connectors

7. Selection Guidelines

Key considerations include: - Environmental factors (temperature, moisture, chemicals) - Mechanical requirements (vibration, shock, mating cycles) - Electrical parameters (current/voltage requirements) - Material compatibility (corrosion resistance needs) - Space constraints and mounting options - Cost vs. performance trade-offs Example: For underwater robotics applications, prioritize IP68-rated plastic housings with corrosion-resistant coatings and pressure sealing.

8. Industry Trends

Current development trends include: - Miniaturization for IoT device integration - Advanced polymer composites for weight reduction - Integrated smart sensors in connector housings - Enhanced EMI shielding for 5G applications - Sustainability focus on recyclable materials - Additive manufacturing enabling complex geometries