Circular Connectors

Circular Connectors - Housings

Part Number	Description / PDF	Quantity
801-010-01M5-3AA Powell Electronics	CONN RCPT HSG MALE 3POS INLINE	7
801-007-26M7-1AA Powell Electronics	CONN PLG HSG MALE 1POS INLINE	1
804-001-06ZNU7-25AA Powell Electronics	CONN PLG HSG MALE 5POS INLINE	7
807-668-07ZN9-19PA-518 Powell Electronics	MIGHTY MOUSE CONNECONNECTOR	7
801-007-16NF13-37AA Powell Electronics	CONN PLG HSG MALE 37POS INLINE	7
801-007-16C8-2BA Powell Electronics	CONN PLG HSG FMALE 2POS INLINE	7
807-984M7-10PN Powell Electronics	CIRCULAR MIL SPEC CONNECTOR	7
807-808-16NF17-85GA Powell Electronics	MIGHTY MOUSE CONNECONNECTOR	7
805-004-07NF23-130BA Powell Electronics	CONN RCPT HSG FMALE 130P PNL MT	7
807-925-16ZNU6-7PA Powell Electronics	MIGHTY MOUSE CONNECONNECTOR	7
807-895-07ZNU6-6SY Powell Electronics	MIGHTY MOUSE CONNECONNECTOR	1
801-009-07Z116-2BA-49A Powell Electronics	CONN RCPT HSG FMALE 2POS PNL MT	7
805-003-02Z19-10BA Powell Electronics	CONN RCPT HSG FMALE 10POS PNL MT	1
801-007-26NF10-26BA Powell Electronics	CONN PLG HSG FMALE 26POS INLINE	7
801-009-07M9-4AA Powell Electronics	CONN RCPT HSG MALE 4POS PNL MNT	0
807-707-07ZNU12-37P Powell Electronics	MIGHTY MOUSE CONNECONNECTOR	7
805-003-07NF10-28AC Powell Electronics	CONN RCPT HSG MALE 8POS PNL MNT	3
807-647-07ZR9-19SB Powell Electronics	MIGHTY MOUSE CONNECONNECTOR	7
801-007-26M5-3AA-429U Powell Electronics	CONN PLG HSG MALE 3POS INLINE	7
801-008-26M13-37BA Powell Electronics	CONN PLG HSG FMALE 37POS INLINE	7

Circular Connectors - Housings

1. Overview

Circular connectors housings are electromechanical devices designed to protect and organize electrical contacts in circular configurations. They serve as mechanical support structures while providing environmental protection, electrical insulation, and strain relief. These housings are critical components in maintaining signal integrity and power transmission across diverse applications, from industrial automation to aerospace systems.

2. Main Types and Functional Classification

Type	Functional Features	Application Examples
Metal Housings	High durability, EMI/RFI shielding, vibration resistance	Military equipment, aerospace systems
Plastic Housings	Lightweight, corrosion-resistant, cost-effective	Consumer electronics, medical devices
Hybrid Housings	Combination of metal/plastic for optimized performance	Automotive sensors, industrial machinery
High-Density Housings	Miniaturized contact arrangements with advanced insulation	Telecom equipment, data centers

3. Structure and Components

Typical circular connector housings consist of: - Shell Body: Cylindrical main structure (metal/plastic) with mounting threads - Contact Cavities: Precision-machined compartments for terminal placement - Sealing System: Integrated gaskets/O-rings for IP65+ protection - Polarization Key: Mechanical feature preventing misalignment - Retention System: Threaded coupling or bayonet mechanisms - Cable Entry: Strain relief provisions with gland seals

4. Key Technical Specifications

Parameter	Importance
Current Rating (A)	Determines power transmission capacity
Voltage Withstand (V)	Ensures dielectric strength
Operating Temperature (-40 C to +125 C)	Defines environmental tolerance
Vibration Resistance (10-2000Hz)	Crucial for harsh environments
IP Rating (IP67/IP68)	Specifies ingress protection level
Contact Retention Force	Prevents accidental disconnection

5. Application Fields

Industrial Automation: Robotics, PLC systems
Medical Equipment: MRI machines, patient monitoring systems
Aerospace: Avionics, flight control systems
Telecommunications: 5G base stations, fiber optic equipment
Energy: Wind turbines, solar inverters

6. Leading Manufacturers and Products

Manufacturer	Representative Product
TE Connectivity	DEUTSCH DT series metal housings
Amphenol	Hermetic circular connector enclosures
Molex	T1 Mini sealed automotive housings
Phoenix Contact	Heavy-duty QUICKON connectors

7. Selection Guidelines

Key considerations include: - Environmental factors (temperature, moisture, chemicals) - Mechanical requirements (vibration, shock, mating cycles) - Electrical parameters (current/voltage requirements) - Material compatibility (corrosion resistance needs) - Space constraints and mounting options - Cost vs. performance trade-offs Example: For underwater robotics applications, prioritize IP68-rated plastic housings with corrosion-resistant coatings and pressure sealing.

8. Industry Trends

Current development trends include: - Miniaturization for IoT device integration - Advanced polymer composites for weight reduction - Integrated smart sensors in connector housings - Enhanced EMI shielding for 5G applications - Sustainability focus on recyclable materials - Additive manufacturing enabling complex geometries