Circular Connectors - Contacts

Image Part Number Description / PDF Quantity Rfq
LRC16W2DE5

LRC16W2DE5

Souriau-Sunbank by Eaton

SM BM CONT

0

BACC47GD4A

BACC47GD4A

Souriau-Sunbank by Eaton

BACC CON 12 SKT

1300

CM10PT10LY

CM10PT10LY

Souriau-Sunbank by Eaton

CONTACT PIN SZ 20 PCB GOLD

0

RCX109-1D28

RCX109-1D28

Souriau-Sunbank by Eaton

STD COAX OUTER BODY,FEMA

50

EN3155-008M1616

EN3155-008M1616

Souriau-Sunbank by Eaton

EN3155 CON 16 PIN

0

RMW50A7K

RMW50A7K

Souriau-Sunbank by Eaton

SIZE 20, MALE DIP SOLDER

0

RCMX128-4D28

RCMX128-4D28

Souriau-Sunbank by Eaton

MIN CX CTS OUTER SOCKET

0

85996217900

85996217900

Souriau-Sunbank by Eaton

38999 SOCKET POWER CONTACT #8

61

82911684ZX

82911684ZX

Souriau-Sunbank by Eaton

CONTACT SOCKET 8-12AWG CRIMP

0

82911685NAPC

82911685NAPC

Souriau-Sunbank by Eaton

CONTACT PIN 8-12AWG PCB SILVER

0

82911685NZX

82911685NZX

Souriau-Sunbank by Eaton

CONTACT PIN 8-12AWG CRIMP GOLD

0

JBX1CTFC07

JBX1CTFC07

Souriau-Sunbank by Eaton

CONTACT SOCKET 22-26AWG CRIMP

0

85932717A

85932717A

Souriau-Sunbank by Eaton

38999 SKT CON #12 PCB (DBL FL)

0

EN3155-008M1010

EN3155-008M1010

Souriau-Sunbank by Eaton

EN3155 CON 10 PIN

0

ETH1-1116A

ETH1-1116A

Souriau-Sunbank by Eaton

CONTACT SOCKET PCB

0

8500-9331-900

8500-9331-900

Souriau-Sunbank by Eaton

26482 S1 SZ16 SKT CON

0

RM24M9GE1K

RM24M9GE1K

Souriau-Sunbank by Eaton

TRIMTRIO CON 16 PIN CRIMP FMLB

0

LRM16M28DJ5

LRM16M28DJ5

Souriau-Sunbank by Eaton

PIN COMPLETE-SM BM

0

JBX2CTFC09

JBX2CTFC09

Souriau-Sunbank by Eaton

CONTACT SOCKET 20-24AWG CRIMP

0

CF16PC40RF

CF16PC40RF

Souriau-Sunbank by Eaton

CLIPPER SKT CON SZ16 14AWG

634

Circular Connectors - Contacts

1. Overview

Circular connectors - contacts are electro-mechanical components designed to establish electrical connections between circuits in a circular interface configuration. These contacts serve as critical conduits for power, signal, or data transmission in complex systems. Their importance spans across industries requiring reliable connectivity in harsh environments, including aerospace, industrial automation, and medical devices. Modern advancements demand miniaturization, higher bandwidth, and improved durability in these components.

2. Main Types & Functional Classification

TypeFunctional CharacteristicsApplication Examples
Power ContactsHigh current capacity (up to 100A), thermal resistanceIndustrial machinery, EV charging stations
Signal ContactsLow noise, impedance controlTelecom equipment, control systems
Coaxial Contacts50/75 impedance, EMI shieldingRadar systems, test equipment
Fiber Optic ContactsLow insertion loss, multi-channel transmissionHigh-speed data networks, avionics
Hybrid ContactsCombined power/signal/data in single interfaceAutonomous vehicle sensors, robotics

3. Structure & Composition

Typical construction includes:

  • Contact pins/sockets: Copper alloys (phosphor bronze, beryllium copper) with plating (gold, silver, tin)
  • Insulation housing: Thermoplastic (LCP, PBT) or thermoset materials
  • Shell: Aluminum, stainless steel, or composite materials
  • Contact retention system: Spring-loaded mechanisms for vibration resistance
  • Environmental seals: Elastomer gaskets for IP67+ protection

Modular designs allow mixed contact configurations with polarization keys to prevent mis-mating.

4. Key Technical Specifications

ParameterTypical RangeImportance
Current Rating1-100ADetermines power transmission capability
Voltage Rating50-1500VSafety and insulation performance
Contact Resistance1-15m Signal integrity and power efficiency
Insulation Resistance100M -10G EI/EMC compliance
Temperature Range-65 C to +200 CEnvironmental durability
Mating Cycles500-10,000Service life and reliability

5. Application Fields

  • Aerospace: Flight control systems, in-flight entertainment
  • Industrial Automation: Robotics, CNC machines
  • Medical Equipment: MRI scanners, patient monitoring systems
  • Transportation: Rail signaling, automotive sensors
  • Defense: Radar systems, secure communications

Case Study: In wind turbines, circular connectors handle pitch control signals with IP68 protection against dust/moisture.

6. Leading Manufacturers

ManufacturerRepresentative ProductKey Features
AmphenolSeries 800 CircularHigh-speed data transmission up to 10Gbps
TE ConnectivityDEUTSCH DT SeriesExtreme temperature resistance (-65 C to +200 C)
MolexCircular MIL-DTL-38999Shock/vibration rated for military vehicles
DelphiMini-Circular ConnectorCompact design for automotive sensor networks

7. Selection Guidelines

Key considerations:

  • Current/voltage requirements vs. contact material properties
  • Environmental protection level (IP rating)
  • Mating/unmating force requirements
  • Signal integrity needs (frequency, crosstalk)
  • Compliance with standards (MIL-DTL-38999, IEC 61076)
  • Cost vs. lifecycle trade-offs

Recommendation: Aerospace applications should prioritize weight reduction with composite shells, while industrial uses need corrosion-resistant plating.

8. Industry Trends

Emerging developments include:

  • Micro-miniaturization for IoT device integration
  • High-speed contacts supporting 40+ Gbps data rates
  • Smart connectors with integrated sensors
  • Alternative plating materials (nanocoatings) for RoHS compliance
  • Modular hybrid designs combining power/optical contacts

Market growth driven by 5G infrastructure and electric vehicle adoption, projected CAGR of 6.8% (2023-2030).

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