Circular Connectors

Circular Connectors - Contacts

Image	Part Number	Description / PDF	Quantity	Rfq
	330-8659-005 VEAM	CAB CON 16 PIN 22/20 F80 A152	0
	030-2042-011 VEAM	DSUB CON D*M PIN HIGH DENSITY	0
	030-8585-006 VEAM	CONTACT PIN 18-20AWG CRIMP GOLD	0
	980-8681-150 VEAM	DSUB CON SKT 1MM DIA CRIMP	0
	05-3417-28T83 VEAM	05-3417-28T83	0
	031-8521-015 VEAM	CAB CON 0 SKT 4 F80 A152	0
	031-0562-161 VEAM	ER CON 16 SKT F80 CHROMEL	0
	030-8719-045 VEAM	CGL CON 16 SKT	0
	V95234S15 VEAM	CONTACT SOCKET 16-18AWG CRIMP	0
	192991-0208 VEAM	TRI CON SKT 16 FMLB MACH NOINS	0
	121668-0021 VEAM	APD CON PIN CRIMP GOLD 0.5-1.5	0
	030-8613-010 VEAM	CONTACT PIN 6AWG CRIMP SILVER	0
	430-8623-000 VEAM	CAR CON 0 PIN 0/2 F80 A36	0
	27963-22T12 VEAM	CONTACT SOCKET SZ 16 CRIMP GOLD	0
	430-8615-000 VEAM	CAR CON 12 PIN #20 F80A36	0
	031-1186-013 VEAM	CONTACT SOCKET 22-28AWG PCB GOLD	0
	030-1133-000 VEAM	CONTACT PIN 16-20AWG CRIMP SLVR	0
	VG95234S60 VEAM	CAB CON 8 SKT 10 F80 A36	0
	031-3117-004 VEAM	CNT ASM S CV-R-4 A106	0
	030-2189-024 VEAM	DSUB CON D*U PIN STAMPED A200	0

Circular Connectors - Contacts

1. Overview

Circular connectors - contacts are electro-mechanical components designed to establish electrical connections between circuits in a circular interface configuration. These contacts serve as critical conduits for power, signal, or data transmission in complex systems. Their importance spans across industries requiring reliable connectivity in harsh environments, including aerospace, industrial automation, and medical devices. Modern advancements demand miniaturization, higher bandwidth, and improved durability in these components.

2. Main Types & Functional Classification

Type	Functional Characteristics	Application Examples
Power Contacts	High current capacity (up to 100A), thermal resistance	Industrial machinery, EV charging stations
Signal Contacts	Low noise, impedance control	Telecom equipment, control systems
Coaxial Contacts	50/75 impedance, EMI shielding	Radar systems, test equipment
Fiber Optic Contacts	Low insertion loss, multi-channel transmission	High-speed data networks, avionics
Hybrid Contacts	Combined power/signal/data in single interface	Autonomous vehicle sensors, robotics

3. Structure & Composition

Typical construction includes:

Contact pins/sockets: Copper alloys (phosphor bronze, beryllium copper) with plating (gold, silver, tin)
Insulation housing: Thermoplastic (LCP, PBT) or thermoset materials
Shell: Aluminum, stainless steel, or composite materials
Contact retention system: Spring-loaded mechanisms for vibration resistance
Environmental seals: Elastomer gaskets for IP67+ protection

Modular designs allow mixed contact configurations with polarization keys to prevent mis-mating.

4. Key Technical Specifications

Parameter	Typical Range	Importance
Current Rating	1-100A	Determines power transmission capability
Voltage Rating	50-1500V	Safety and insulation performance
Contact Resistance	1-15m	Signal integrity and power efficiency
Insulation Resistance	100M -10G	EI/EMC compliance
Temperature Range	-65 C to +200 C	Environmental durability
Mating Cycles	500-10,000	Service life and reliability

5. Application Fields

Aerospace: Flight control systems, in-flight entertainment
Industrial Automation: Robotics, CNC machines
Medical Equipment: MRI scanners, patient monitoring systems
Transportation: Rail signaling, automotive sensors
Defense: Radar systems, secure communications

Case Study: In wind turbines, circular connectors handle pitch control signals with IP68 protection against dust/moisture.

6. Leading Manufacturers

Manufacturer	Representative Product	Key Features
Amphenol	Series 800 Circular	High-speed data transmission up to 10Gbps
TE Connectivity	DEUTSCH DT Series	Extreme temperature resistance (-65 C to +200 C)
Molex	Circular MIL-DTL-38999	Shock/vibration rated for military vehicles
Delphi	Mini-Circular Connector	Compact design for automotive sensor networks

7. Selection Guidelines

Key considerations:

Current/voltage requirements vs. contact material properties
Environmental protection level (IP rating)
Mating/unmating force requirements
Signal integrity needs (frequency, crosstalk)
Compliance with standards (MIL-DTL-38999, IEC 61076)
Cost vs. lifecycle trade-offs

Recommendation: Aerospace applications should prioritize weight reduction with composite shells, while industrial uses need corrosion-resistant plating.

8. Industry Trends

Emerging developments include:

Micro-miniaturization for IoT device integration
High-speed contacts supporting 40+ Gbps data rates
Smart connectors with integrated sensors
Alternative plating materials (nanocoatings) for RoHS compliance
Modular hybrid designs combining power/optical contacts

Market growth driven by 5G infrastructure and electric vehicle adoption, projected CAGR of 6.8% (2023-2030).