Circular Connectors - Adapters

Image Part Number Description / PDF Quantity Rfq
BCC0AA5

BCC0AA5

Balluff

CONNECTION 1=7/8"-16 UN-FEMALE,

0

BCC0A7N

BCC0A7N

Balluff

CONNECTION 1=7/8"-FEMALE, STRAIG

5

BCC0AA6

BCC0AA6

Balluff

CONNECTION 1=7/8"-16 UN-FEMALE,

14

BCC0AEZ

BCC0AEZ

Balluff

CONNECTION 1=M12X1-MALE, 5-PIN,

28

BCC0F59

BCC0F59

Balluff

CONNECTION 1=M12X1-MALE, 4-PIN,

10

BCC0F57

BCC0F57

Balluff

CONNECTION 1=M12X1-MALE, 4-PIN,

19

BCC08CA

BCC08CA

Balluff

CONNECTION 1=M12X1-FEMALE, 5-PIN

12

BCC09JC

BCC09JC

Balluff

CONNECTION 1=M12X1-MALE, 4-PIN,

0

BCC0F47

BCC0F47

Balluff

CONNECTION 1=M8X1-FEMALE, STRAIG

160

BCC0F5C

BCC0F5C

Balluff

CONNECTION 1=M8X1-MALE, 4-PIN, A

73

BCC06YP

BCC06YP

Balluff

CONNECTION 1=M12X1-FEMALE, STRAI

253

BCC0AA7

BCC0AA7

Balluff

CONNECTION 1=7/8"-16 UN-FEMALE,

216

BCC0F2Y

BCC0F2Y

Balluff

CONNECTION 1=M8X1-FEMALE, STRAIG

205

BCC0A7M

BCC0A7M

Balluff

CONNECTION 1=7/8"-FEMALE, STRAIG

13

BCC0723

BCC0723

Balluff

CONNECTION 1=7/8"-FEMALE, STRAIG

55

BCC09MU

BCC09MU

Balluff

CONNECTION 1=M12X1-MALE, 5-PIN,

373

BCC0F56

BCC0F56

Balluff

CONNECTION 1=M12X1-MALE, 4-PIN,

129

BCC089P

BCC089P

Balluff

CONNECTION 1=M12X1-MALE, 5-PIN,

0

Circular Connectors - Adapters

1. Overview

Circular connectors-adapters are electromechanical devices enabling seamless signal/power transmission between components with different interface standards. Defined by IEC 60512 standards, these adapters feature cylindrical housings with multiple contact points, offering critical bridging solutions in complex systems. Their importance spans across aerospace, industrial automation, and medical equipment, where they ensure interoperability while maintaining signal integrity under harsh conditions.

2. Major Types & Functional Classification

TypeFunctional FeaturesApplication Examples
MIL-DTL-5015 AdaptersThreaded coupling, 4-95 contacts, vibration resistanceMilitary communication systems
MIL-DTL-38999 AdaptersHigh-density, environmental sealing (IP67)Aerospace sensor interfaces
USB-C Circular AdaptersHybrid signal/power transmission, reversible designIndustrial IoT devices
BNC-TNC AdaptersBayonet/ threaded coupling, 0-11GHz frequency rangeRF test equipment

3. Structural Composition

Typical construction includes: - Metal housing: Aluminum alloy or stainless steel with plating (nickel/gold) - Contact elements: Phosphor bronze with precision-machined contact areas - Insulation: High-temperature resistant thermoplastics (operating range: -55 C to +200 C) - Sealing system: Multi-lip elastomer gaskets for IP68 protection - Mating interface: Polarized keying system preventing misalignment

4. Key Technical Parameters

ParameterImportance
Current Rating (1-50A)Determines power transmission capacity
Contact Resistance ( 5m )Impacts signal fidelity
Dielectric Withstanding Voltage (500V-5kV)Ensures electrical safety
Insertion Loss ( 0.5dB)Microwave signal integrity
Shock Resistance (50G-150G)Survivability in extreme environments
Durability (500-10,000 mating cycles)Lifecycle cost efficiency

5. Application Fields

Key industries include: - Aerospace: Flight control systems (e.g., Boeing 787 sensor networks) - Industrial Automation: Siemens SIMATIC controllers interconnection - Medical Equipment: MRI machine RF connectors (Philips Ingenia series) - Telecommunications: 5G base station antenna interfaces - Transportation: High-speed train diagnostic systems (Siemens Velaro)

6. Leading Manufacturers

ManufacturerRepresentative Product
Amphenol AerospaceSerie 801 MIL-DTL-38999 Adapter
TE ConnectivityDEUTSCH DT06-6P Adapter
ITT CannonC Series C63EA-20-19P
MolexMX150L Adapter System

7. Selection Guidelines

Key considerations: - Electrical Requirements: Match current/voltage ratings with system needs - Environmental Conditions: Consider temperature range, corrosion resistance - Mechanical Compatibility: Verify thread types (UNF/Metric) and keying - Standard Compliance: MIL-STD-810, ISO 6722 certification - Maintenance Factors: Evaluate ease of field repairability

8. Industry Trend Analysis

Current developments show: - Miniaturization: 30% size reduction in USB-C hybrid adapters - High-speed Data: 40Gbps+ transmission rates in new RF adapters - Smart Integration: Embedded sensors for condition monitoring - Material Innovation: Graphene-coated contacts reducing resistance by 40% - Standardization: Growing adoption of IEC 61076-1 universal interface standard

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