Circular Connectors

Part Number	Description / PDF	Quantity
41-00003 CONEC	CONN PLUG FMALE 5POS GOLD SCREW	29
43-01207 CONEC	CONN RCPT MALE 5POS GOLD SOLDER	1760
43-01177 CONEC	CONN RCPT MALE 5POS GOLD SOLDER	46
43-01249 CONEC	CONN PLUG FMALE 4POS GOLD SOLDER	0
42-01144 CONEC	CONN RCPT FMALE 4POS GOLD SOLDER	0
43-00020 CONEC	CONN RCPT MALE 5POS GOLD CLAMP	0
43-01037 CONEC	CONN RCPT MALE 8POS GOLD SOLDER	0
41-01487 CONEC	CONN FML 4POS TO MALE 4POS	0
43-01067 CONEC	CONN MALE M12X1 BACK MNT	0
41-40046 CONEC	CONN PLUG FMALE 4POS GOLD SOLDER	0
43-01958 CONEC	CONN MALE M12	0
43-01029 CONEC	CONN PLUG FMALE 4POS GOLD SOLDER	0
43-00012 CONEC	CONN PLUG FMALE 5POS GOLD CLAMP	0
43-01210 CONEC	CONN RCPT MALE 5POS GOLD SOLDER	0
43-01700 CONEC	CONN RCPT MALE 5POS GOLD SOLDER	0
43-00081 CONEC	CONN MALE M12X1 AXIAL	0
42-01017 CONEC	CONN RCPT MALE 4POS GOLD SOLDER	0
43-01192 CONEC	CONN RCPT MALE 5POS GOLD SOLDER	0
42-01011 CONEC	CONN RCPT MALE 4POS GOLD SOLDER	0
43-00028 CONEC	CONN RCPT MALE 5POS GOLD CLAMP	0

Circular Connectors

1. Overview

Circular connectors are multi-pin electrical connectors with circular contact arrangements, designed for reliable signal/power transmission in harsh environments. They feature robust mechanical structures, environmental sealing, and high mating durability. These connectors are critical in aerospace, industrial automation, and medical equipment where vibration resistance and signal integrity are paramount.

2. Main Types & Functional Classification

Type	Functional Characteristics	Application Examples
MIL-DTL-38999	High-density, threaded coupling, EMI shielding	Aerospace systems, military vehicles
USB Type-C	Reversible design, 10Gbps data rate, 100W power delivery	Smartphones, laptops, PDAs
BNC	Bayonet locking, 2GHz frequency range	Test equipment, video systems
LVDT Circular	Linear variable differential transformer integration	Industrial sensors, robotics

3. Structure & Components

Typical construction includes: - Shell: Aluminum alloy/zinc die-cast housing with corrosion-resistant plating - Contacts: Gold-plated phosphor bronze with 0.5-2.0mm diameter - Insulation: High-temperature thermoplastic (200 C rating) - Sealing: IP67/IP68 rated elastomer gaskets - Mounting: Threaded/flange/clamp mechanisms

4. Key Technical Parameters

Parameter	Typical Range	Importance
Voltage Rating	50V-600V	Determines power transmission capacity
Current Rating	1A-25A/contact	Affects thermal performance
Contact Resistance	5m	Impacts signal integrity
IP Rating	IP40-IP68	Defines environmental protection level
Operating Temp	-65 C to +200 C	Material stability indicator
Mating Cycles	500-10,000	Service life predictor

5. Application Fields

Aerospace: Flight control systems, satellite antennas
Industrial: CNC machines, automated guided vehicles
Medical: MRI scanners, patient monitoring systems
Telecom: 5G base stations, fiber optic networks
Consumer: VR headsets, gaming peripherals

6. Leading Manufacturers

Manufacturer	Key Products	Special Features
Amphenol	MIL-DTL-38999 series	Composite materials, EMI filtering
TE Connectivity	DEUTSCH D38999	Thermoplastic housing, 2000V dielectric
Molex	USB Type-C 10Gbps	Shielded twinax design
Delphi	Automotive circular connectors	IP69K rating for EV charging
Lemo	Push-pull circular series	Subminiature, 5000+ mating cycles

7. Selection Guidelines

Key considerations: 1. Environmental factors: Temperature extremes, fluid exposure 2. Electrical requirements: Signal type (analog/digital), current load 3. Mechanical constraints: Panel space, mating force limitations 4. Compliance standards: MIL-STD, ISO 6722, RoHS 5. Cost vs. longevity: High-cycle applications justify premium connectors

8. Industry Trends

Emerging developments include: - Miniaturization: 1.0mm contact pitch enabling wearable devices - High-speed transmission: 25Gbps+ differential pairs for industrial IoT - Smart connectors: Integrated sensors for condition monitoring - Material innovation: Graphene-coated contacts reducing resistance - Eco-design: Halogen-free thermoplastics meeting REACH regulations