Circular Connectors

Part Number	Description / PDF	Quantity
50-00982 Tensility International Corporation	CONN RCPT FMALE 6P GOLD SLDR CUP	0
54-00194 Tensility International Corporation	CONN PLUG MALE 3P GOLD SLDR CUP	0
51-00026.52 Tensility International Corporation	CONN RCPT FMALE 7POS SOLDER CUP	87
54-00196 Tensility International Corporation	CONN PLUG MALE 5P GOLD SLDR CUP	0
54-00102 Tensility International Corporation	CONN RCPT FMALE 3P GOLD SLDR CUP	253
54-00238 Tensility International Corporation	CONN RCPT FMALE 8POS GOLD SOLDER	0
54-00244 Tensility International Corporation	CONN RCPT FMALE 8P GOLD SLDR CUP	0
54-00205 Tensility International Corporation	CONN RCPT FMALE 8POS GOLD SOLDER	0
54-00198 Tensility International Corporation	CONN PLUG MALE 8P GOLD SLDR CUP	0
54-00203 Tensility International Corporation	CONN RCPT FMALE 5POS GOLD SOLDER	0
50-00979 Tensility International Corporation	CONN RCPT FMALE 3P GOLD SLDR CUP	0
54-00188 Tensility International Corporation	CONN PLUG MALE 4P GOLD SLDR CUP	0
54-00216 Tensility International Corporation	CONN PLUG MALE 4POS GOLD SOLDER	0
51-00027 Tensility International Corporation	CONN RCPT FMALE 7POS SOLDER CUP	99
54-00212 Tensility International Corporation	CONN PLUG MALE 8POS GOLD SOLDER	0
51-00024 Tensility International Corporation	CONN RCPT FMALE 6POS SOLDER CUP	88
50-00966 Tensility International Corporation	CONN RCPT FMALE 4P GOLD SLDR CUP	0
51-00019.52 Tensility International Corporation	CONN PLUG MALE 5POS SOLDER CUP	69
54-00180 Tensility International Corporation	CONN RCPT FMALE 3P GOLD SLDR CUP	0
54-00237 Tensility International Corporation	CONN RCPT FMALE 6POS GOLD SOLDER	0

Circular Connectors

1. Overview

Circular connectors are multi-pin electrical connectors with circular contact arrangements, designed for reliable signal/power transmission in harsh environments. They feature robust mechanical structures, environmental sealing, and high mating durability. These connectors are critical in aerospace, industrial automation, and medical equipment where vibration resistance and signal integrity are paramount.

2. Main Types & Functional Classification

Type	Functional Characteristics	Application Examples
MIL-DTL-38999	High-density, threaded coupling, EMI shielding	Aerospace systems, military vehicles
USB Type-C	Reversible design, 10Gbps data rate, 100W power delivery	Smartphones, laptops, PDAs
BNC	Bayonet locking, 2GHz frequency range	Test equipment, video systems
LVDT Circular	Linear variable differential transformer integration	Industrial sensors, robotics

3. Structure & Components

Typical construction includes: - Shell: Aluminum alloy/zinc die-cast housing with corrosion-resistant plating - Contacts: Gold-plated phosphor bronze with 0.5-2.0mm diameter - Insulation: High-temperature thermoplastic (200 C rating) - Sealing: IP67/IP68 rated elastomer gaskets - Mounting: Threaded/flange/clamp mechanisms

4. Key Technical Parameters

Parameter	Typical Range	Importance
Voltage Rating	50V-600V	Determines power transmission capacity
Current Rating	1A-25A/contact	Affects thermal performance
Contact Resistance	5m	Impacts signal integrity
IP Rating	IP40-IP68	Defines environmental protection level
Operating Temp	-65 C to +200 C	Material stability indicator
Mating Cycles	500-10,000	Service life predictor

5. Application Fields

Aerospace: Flight control systems, satellite antennas
Industrial: CNC machines, automated guided vehicles
Medical: MRI scanners, patient monitoring systems
Telecom: 5G base stations, fiber optic networks
Consumer: VR headsets, gaming peripherals

6. Leading Manufacturers

Manufacturer	Key Products	Special Features
Amphenol	MIL-DTL-38999 series	Composite materials, EMI filtering
TE Connectivity	DEUTSCH D38999	Thermoplastic housing, 2000V dielectric
Molex	USB Type-C 10Gbps	Shielded twinax design
Delphi	Automotive circular connectors	IP69K rating for EV charging
Lemo	Push-pull circular series	Subminiature, 5000+ mating cycles

7. Selection Guidelines

Key considerations: 1. Environmental factors: Temperature extremes, fluid exposure 2. Electrical requirements: Signal type (analog/digital), current load 3. Mechanical constraints: Panel space, mating force limitations 4. Compliance standards: MIL-STD, ISO 6722, RoHS 5. Cost vs. longevity: High-cycle applications justify premium connectors

8. Industry Trends

Emerging developments include: - Miniaturization: 1.0mm contact pitch enabling wearable devices - High-speed transmission: 25Gbps+ differential pairs for industrial IoT - Smart connectors: Integrated sensors for condition monitoring - Material innovation: Graphene-coated contacts reducing resistance - Eco-design: Halogen-free thermoplastics meeting REACH regulations