Barrel - Audio Connectors

Image Part Number Description / PDF Quantity Rfq
BPJF04AUX

BPJF04AUX

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM PNL MT

112

280F

280F

Switchcraft / Conxall

1/4" PLUG W/ FLEX RELIEF, MONO,

98

MDSMT2BRATRX

MDSMT2BRATRX

Switchcraft / Conxall

CONN JACK STEREO 2.5MM SMD R/A

1516

BPJR05X

BPJR05X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM PNL MT

0

35HDSAU12

35HDSAU12

Switchcraft / Conxall

3.5MM SLD STEREO PLUG .12 GOLD,

54

881

881

Switchcraft / Conxall

CONN PLUG MONO 2.46MM 2COND

0

N112BPCX

N112BPCX

Switchcraft / Conxall

CONN JACK STEREO 6.35MM PNL MNT

712

PJRAS2X1S01X

PJRAS2X1S01X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM R/A

894

MS112BX

MS112BX

Switchcraft / Conxall

CONN JACK STEREO 6.35MM PNL MNT

0

S280

S280

Switchcraft / Conxall

CONN PLUG MONO 5.23MM 2COND

16

35HDNAU

35HDNAU

Switchcraft / Conxall

CONN PLUG STEREO 3.5MM 3COND

0

BPJF02AUX

BPJF02AUX

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM PNL MT

109

270F

270F

Switchcraft / Conxall

1/4" PLUG W/ FLEX RELIEF, MONO,

92

297F

297F

Switchcraft / Conxall

1/4" PLUG W/ FLEX RELIEF, STEREO

42

RN112BPC

RN112BPC

Switchcraft / Conxall

CONN JACK STEREO 6.35MM R/A

2833

SN49A11

SN49A11

Switchcraft / Conxall

CONN JACK MONO 6.35MM R/A

0

RN113BPC

RN113BPC

Switchcraft / Conxall

CONN JACK STEREO 6.35MM R/A

10

N112APCX

N112APCX

Switchcraft / Conxall

CONN JACK MONO 6.35MM PNL MNT

33

TT253Z

TT253Z

Switchcraft / Conxall

CONN PLUG STEREO 4.39MM 3COND

0

BPJF05X

BPJF05X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM PNL MT

60

Barrel - Audio Connectors

1. Overview

Barrel audio connectors are cylindrical electro-mechanical interfaces primarily used for analog audio signal transmission or low-voltage power delivery. Defined by their coaxial structure with center pin and outer sleeve contacts, these connectors ensure reliable connectivity in audio equipment. Their importance in modern technology stems from their cost-effectiveness, durability, and ability to maintain signal integrity in critical applications ranging from consumer electronics to professional audio systems.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Standard Barrel3.5mm/6.35mm diameter, unbalanced signal transmissionHeadphone jacks, guitar cables
Locking BarrelThreaded coupling mechanism for vibration resistanceStage monitoring systems
Miniature Barrel2.5mm/3.0mm size with compact designPortable audio devices
Bantam ConnectorDouble-row configuration for space-constrained panelsProfessional mixing consoles

3. Structure and Components

Typical construction includes: - Center Contact: Gold-plated phosphor bronze for signal transmission - Insulation Sleeve: High-temperature resistant thermoplastic - Outer Contact: Spring-loaded brass with EMI shielding - Housing: Nickel-plated brass or durable polymer The three-point contact design ensures mechanical stability while maintaining electrical continuity.

4. Key Technical Specifications

ParameterSignificance
Impedance (10k -1M )Affects signal fidelity in audio circuits
Contact Resistance ( 5m )Determines power transmission efficiency
Durability (5000+ cycles)Reliability indicator for frequent connections
Frequency Range (20Hz-20kHz)Audio signal bandwidth compatibility
Shielding Effectiveness ( 60dB)EMI/RFI interference reduction

5. Application Fields

  • Consumer Electronics: Smartphones, laptops
  • Professional Audio: Mixing consoles, studio monitors
  • Instrumentation: Electric guitars, synthesizers
  • Medical Devices: Patient monitoring systems

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
Amphenol AudioNE800 Series Switchcraft jacks
NeutrikNCJ6FX nickel-plated connectors
SwitchcraftONA Series locking audio connectors
MolexMicro-Lock plus contact systems

7. Selection Recommendations

Consider: 1. Mechanical requirements (panel space, insertion force) 2. Electrical parameters (impedance matching, current rating) 3. Environmental factors (temperature range, corrosion resistance) 4. Termination type (solder vs. PCB mount) 5. Compliance standards (RoHS, REACH) For live sound applications, prioritize locking mechanisms and gold-plated contacts.

8. Industry Trends

Current trends include: - Miniaturization for wearable devices (sub-2mm designs) - Integration with digital signal paths (analog-digital hybrid connectors) - Enhanced shielding for 5G coexistence - Biodegradable polymer housing development - Smart connectors with integrated presence detection Market growth projected at 4.2% CAGR through 2027 driven by immersive audio technologies.

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