Barrel - Audio Connectors

Image Part Number Description / PDF Quantity Rfq
SJ2-25313C-SMT-TR

SJ2-25313C-SMT-TR

CUI Devices

AUDIO JACK, 2.5 MM, RT, 3 CONDUC

1288

582

582

Keystone Electronics Corp.

CONN RCA JACK MONO 3.2MM PNL MT

121571

SJ1-3525NG

SJ1-3525NG

CUI Devices

CONN JACK STEREO 3.5MM R/A

1978

RCJ-2121

RCJ-2121

CUI Devices

CONN RCA JACK MONO 3.2MM R/A

1082

SP-25503-OM

SP-25503-OM

CUI Devices

AUDIO JACK, 2.5 MM, STRAIGHT, 6

0

SN49C12B

SN49C12B

Switchcraft / Conxall

CONN JACK STEREO 6.35MM R/A

9

ACPM-GN

ACPM-GN

Tuchel / Amphenol

CONN PLUG MONO 1/4"

671

SP-3530B

SP-3530B

CUI Devices

AUDIO PLUG, 3.5 MM, STRAIGHT, 3

41

TM2PBJ

TM2PBJ

Tuchel / Amphenol

1/4" PHONE STR MONO NICKEL BLACK

0

RJ-1004-30R-NL

RJ-1004-30R-NL

RDI Inc.

RCA JACK

500

ACJR-YEL

ACJR-YEL

Tuchel / Amphenol

CONN RCA JACK YELLOW

0

C12BX

C12BX

Switchcraft / Conxall

CONN JACK STEREO 5.33MM PNL MNT

196

TT253NC

TT253NC

Switchcraft / Conxall

CONN PLUG STEREO 4.39MM 3COND

100

35RAPC2AHN3

35RAPC2AHN3

Switchcraft / Conxall

CONN JACK MONO 3.5MM R/A

590

SJ2-35954A-SMT-TR

SJ2-35954A-SMT-TR

CUI Devices

AUDIO JACK, 3.5 MM, RT, 4 CONDUC

1872

RSJ3550H01030NL

RSJ3550H01030NL

RDI Inc.

3.5MM AUDIO JACK

0

3502AAU

3502AAU

Switchcraft / Conxall

CONN RCA PLUG MONO 2COND

2

TJT-120-9

TJT-120-9

NEXUS (Amphenol NEXUS Technologies)

TELEPHONE JACK PANEL MOUNT THREA

75

ACJM-MC

ACJM-MC

Tuchel / Amphenol

1/4" PHONE MONO METAL NUT PCB/SO

0

SJ2-2555A-SMT-TR

SJ2-2555A-SMT-TR

CUI Devices

AUDIO JACK, 2.5 MM, RT, 5 CONDUC

999

Barrel - Audio Connectors

1. Overview

Barrel audio connectors are cylindrical electro-mechanical interfaces primarily used for analog audio signal transmission or low-voltage power delivery. Defined by their coaxial structure with center pin and outer sleeve contacts, these connectors ensure reliable connectivity in audio equipment. Their importance in modern technology stems from their cost-effectiveness, durability, and ability to maintain signal integrity in critical applications ranging from consumer electronics to professional audio systems.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Standard Barrel3.5mm/6.35mm diameter, unbalanced signal transmissionHeadphone jacks, guitar cables
Locking BarrelThreaded coupling mechanism for vibration resistanceStage monitoring systems
Miniature Barrel2.5mm/3.0mm size with compact designPortable audio devices
Bantam ConnectorDouble-row configuration for space-constrained panelsProfessional mixing consoles

3. Structure and Components

Typical construction includes: - Center Contact: Gold-plated phosphor bronze for signal transmission - Insulation Sleeve: High-temperature resistant thermoplastic - Outer Contact: Spring-loaded brass with EMI shielding - Housing: Nickel-plated brass or durable polymer The three-point contact design ensures mechanical stability while maintaining electrical continuity.

4. Key Technical Specifications

ParameterSignificance
Impedance (10k -1M )Affects signal fidelity in audio circuits
Contact Resistance ( 5m )Determines power transmission efficiency
Durability (5000+ cycles)Reliability indicator for frequent connections
Frequency Range (20Hz-20kHz)Audio signal bandwidth compatibility
Shielding Effectiveness ( 60dB)EMI/RFI interference reduction

5. Application Fields

  • Consumer Electronics: Smartphones, laptops
  • Professional Audio: Mixing consoles, studio monitors
  • Instrumentation: Electric guitars, synthesizers
  • Medical Devices: Patient monitoring systems

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
Amphenol AudioNE800 Series Switchcraft jacks
NeutrikNCJ6FX nickel-plated connectors
SwitchcraftONA Series locking audio connectors
MolexMicro-Lock plus contact systems

7. Selection Recommendations

Consider: 1. Mechanical requirements (panel space, insertion force) 2. Electrical parameters (impedance matching, current rating) 3. Environmental factors (temperature range, corrosion resistance) 4. Termination type (solder vs. PCB mount) 5. Compliance standards (RoHS, REACH) For live sound applications, prioritize locking mechanisms and gold-plated contacts.

8. Industry Trends

Current trends include: - Miniaturization for wearable devices (sub-2mm designs) - Integration with digital signal paths (analog-digital hybrid connectors) - Enhanced shielding for 5G coexistence - Biodegradable polymer housing development - Smart connectors with integrated presence detection Market growth projected at 4.2% CAGR through 2027 driven by immersive audio technologies.

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