Barrel - Audio Connectors

Image Part Number Description / PDF Quantity Rfq
RCP-013

RCP-013

CUI Devices

CONN RCA PLUG MONO 2COND

1832

SJ-3566BN

SJ-3566BN

CUI Devices

CONN JACK MONO R/A 3.5MM PCB

0

SJ-25014A-SMT-TR

SJ-25014A-SMT-TR

CUI Devices

AUDIO JACK, 2.5 MM, RT, 4 CONDUC

898

SJ-43504-SMT-TR

SJ-43504-SMT-TR

CUI Devices

CONN JACK 4COND 3.5MM SMD R/A

4353

35HDBAU

35HDBAU

Switchcraft / Conxall

CONN PLUG STEREO 3.5MM 3COND

114

RH1041OR-MFPGNL

RH1041OR-MFPGNL

RDI Inc.

RCA JACK

2700

SJ2-25934D1-SMT-TR

SJ2-25934D1-SMT-TR

CUI Devices

AUDIO JACK, 2.5 MM, RT, 4 CONDUC

1189

35RAPC2AVN4

35RAPC2AVN4

Switchcraft / Conxall

CONN JACK MONO 3.5MM R/A

521

4802.2330

4802.2330

Schurter

CONN JACK STEREO 3.5MM R/A

114

900

900

Keystone Electronics Corp.

CONN RCA JACK MONO 3.2MM R/A

1009

MR-6330

MR-6330

CUI Devices

AUDIO JACK, 6.3 MM, STRAIGHT, 3

141

4031

4031

Adafruit

VERTICAL BREADBOARD-FRIENDLY 3.5

0

1803

1803

Adafruit

1/4 (6.35MM) DIY STEREO PLUG

0

SJ-63033A

SJ-63033A

CUI Devices

AUDIO JACK, 6.35 MM, HORIZONTAL,

957

SJ2-25404D-SMT-TR

SJ2-25404D-SMT-TR

CUI Devices

AUDIO JACK, 2.5 MM, RT, 4 CONDUC

1247

ACPS-GB-AU

ACPS-GB-AU

Tuchel / Amphenol

CONN PLUG STEREO 1/4"

0

ACJM-PVB-2

ACJM-PVB-2

Tuchel / Amphenol

1/4" PHONE MONO VERTICAL SCHEM 2

0

SJ2-25774B-SMT-TR

SJ2-25774B-SMT-TR

CUI Devices

AUDIO JACK, 2.5 MM, RT, 4 CONDUC

0

NL114BX

NL114BX

Switchcraft / Conxall

CONN JACK STEREO 6.35MM PNL MNT

64

SJ2-35894B-SMT-TR

SJ2-35894B-SMT-TR

CUI Devices

AUDIO JACK, 3.5 MM, RT, 4 CONDUC

0

Barrel - Audio Connectors

1. Overview

Barrel audio connectors are cylindrical electro-mechanical interfaces primarily used for analog audio signal transmission or low-voltage power delivery. Defined by their coaxial structure with center pin and outer sleeve contacts, these connectors ensure reliable connectivity in audio equipment. Their importance in modern technology stems from their cost-effectiveness, durability, and ability to maintain signal integrity in critical applications ranging from consumer electronics to professional audio systems.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Standard Barrel3.5mm/6.35mm diameter, unbalanced signal transmissionHeadphone jacks, guitar cables
Locking BarrelThreaded coupling mechanism for vibration resistanceStage monitoring systems
Miniature Barrel2.5mm/3.0mm size with compact designPortable audio devices
Bantam ConnectorDouble-row configuration for space-constrained panelsProfessional mixing consoles

3. Structure and Components

Typical construction includes: - Center Contact: Gold-plated phosphor bronze for signal transmission - Insulation Sleeve: High-temperature resistant thermoplastic - Outer Contact: Spring-loaded brass with EMI shielding - Housing: Nickel-plated brass or durable polymer The three-point contact design ensures mechanical stability while maintaining electrical continuity.

4. Key Technical Specifications

ParameterSignificance
Impedance (10k -1M )Affects signal fidelity in audio circuits
Contact Resistance ( 5m )Determines power transmission efficiency
Durability (5000+ cycles)Reliability indicator for frequent connections
Frequency Range (20Hz-20kHz)Audio signal bandwidth compatibility
Shielding Effectiveness ( 60dB)EMI/RFI interference reduction

5. Application Fields

  • Consumer Electronics: Smartphones, laptops
  • Professional Audio: Mixing consoles, studio monitors
  • Instrumentation: Electric guitars, synthesizers
  • Medical Devices: Patient monitoring systems

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
Amphenol AudioNE800 Series Switchcraft jacks
NeutrikNCJ6FX nickel-plated connectors
SwitchcraftONA Series locking audio connectors
MolexMicro-Lock plus contact systems

7. Selection Recommendations

Consider: 1. Mechanical requirements (panel space, insertion force) 2. Electrical parameters (impedance matching, current rating) 3. Environmental factors (temperature range, corrosion resistance) 4. Termination type (solder vs. PCB mount) 5. Compliance standards (RoHS, REACH) For live sound applications, prioritize locking mechanisms and gold-plated contacts.

8. Industry Trends

Current trends include: - Miniaturization for wearable devices (sub-2mm designs) - Integration with digital signal paths (analog-digital hybrid connectors) - Enhanced shielding for 5G coexistence - Biodegradable polymer housing development - Smart connectors with integrated presence detection Market growth projected at 4.2% CAGR through 2027 driven by immersive audio technologies.

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