Barrel - Audio Connectors

Image Part Number Description / PDF Quantity Rfq
SJ2-3582B-SMT-TR

SJ2-3582B-SMT-TR

CUI Devices

AUDIO JACK, 3.5 MM, RT, 2 CONDUC

942

PE-092-104

PE-092-104

TubeDepot

NP2RX 1/4 RIGHT ANGLE AUD PLUG

5

ASJ-106-K-G-T/R

ASJ-106-K-G-T/R

Adam Tech

AUDIO JACK

383

35PRM3

35PRM3

Switchcraft / Conxall

3.5MM JACK, PANEL MOUNT, STEREO,

949

35HDNNS

35HDNNS

Switchcraft / Conxall

CONN PLUG STEREO 3.5MM 3COND

0

SJ1-3514N

SJ1-3514N

CUI Devices

CONN JACK STEREO 3.5MM R/A

4039

SJ2-35863A1-SMT-TR

SJ2-35863A1-SMT-TR

CUI Devices

AUDIO JACK, 3.5 MM, RT, 3 CONDUC

0

TM2PNJ

TM2PNJ

Tuchel / Amphenol

1/4" PHONE STR MONO NICKEL METAL

0

ACPR-YEL

ACPR-YEL

Tuchel / Amphenol

CONN PLUG RCA YELLOW

85

RCJ-022

RCJ-022

CUI Devices

CONN RCA JACK MONO 3.2MM PCB

6397

TS3PB-AU

TS3PB-AU

Tuchel / Amphenol

1/4" PHONE STR STEREO PLASTIC BL

0

MJ-2506

MJ-2506

CUI Devices

CONN JACK MONO 2.5MM R/A

237

RN111PC

RN111PC

Switchcraft / Conxall

CONN JACK MONO 6.35MM R/A

566

BPJR02X

BPJR02X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM PNL MT

87

SJ1-2534-SMT-TR

SJ1-2534-SMT-TR

CUI Devices

CONN JACK STEREO 2.5MM SMD R/A

12445

BPJF02X

BPJF02X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM PNL MT

69

PJRAN2X1U02X

PJRAN2X1U02X

Switchcraft / Conxall

CONN RCA JACK MONO 3.2MM R/A

0

PXCST

PXCST

Switchcraft / Conxall

COMBO JACK, STR PC, ROHS

195

SJ2-35564A-SMT-TR

SJ2-35564A-SMT-TR

CUI Devices

AUDIO JACK, 3.5 MM, RT, 5 CONDUC

1116

MJ-63042J

MJ-63042J

CUI Devices

AUDIO JACK, 6.35 MM, HORIZONTAL,

908

Barrel - Audio Connectors

1. Overview

Barrel audio connectors are cylindrical electro-mechanical interfaces primarily used for analog audio signal transmission or low-voltage power delivery. Defined by their coaxial structure with center pin and outer sleeve contacts, these connectors ensure reliable connectivity in audio equipment. Their importance in modern technology stems from their cost-effectiveness, durability, and ability to maintain signal integrity in critical applications ranging from consumer electronics to professional audio systems.

2. Major Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Standard Barrel3.5mm/6.35mm diameter, unbalanced signal transmissionHeadphone jacks, guitar cables
Locking BarrelThreaded coupling mechanism for vibration resistanceStage monitoring systems
Miniature Barrel2.5mm/3.0mm size with compact designPortable audio devices
Bantam ConnectorDouble-row configuration for space-constrained panelsProfessional mixing consoles

3. Structure and Components

Typical construction includes: - Center Contact: Gold-plated phosphor bronze for signal transmission - Insulation Sleeve: High-temperature resistant thermoplastic - Outer Contact: Spring-loaded brass with EMI shielding - Housing: Nickel-plated brass or durable polymer The three-point contact design ensures mechanical stability while maintaining electrical continuity.

4. Key Technical Specifications

ParameterSignificance
Impedance (10k -1M )Affects signal fidelity in audio circuits
Contact Resistance ( 5m )Determines power transmission efficiency
Durability (5000+ cycles)Reliability indicator for frequent connections
Frequency Range (20Hz-20kHz)Audio signal bandwidth compatibility
Shielding Effectiveness ( 60dB)EMI/RFI interference reduction

5. Application Fields

  • Consumer Electronics: Smartphones, laptops
  • Professional Audio: Mixing consoles, studio monitors
  • Instrumentation: Electric guitars, synthesizers
  • Medical Devices: Patient monitoring systems

6. Leading Manufacturers and Products

ManufacturerRepresentative Product
Amphenol AudioNE800 Series Switchcraft jacks
NeutrikNCJ6FX nickel-plated connectors
SwitchcraftONA Series locking audio connectors
MolexMicro-Lock plus contact systems

7. Selection Recommendations

Consider: 1. Mechanical requirements (panel space, insertion force) 2. Electrical parameters (impedance matching, current rating) 3. Environmental factors (temperature range, corrosion resistance) 4. Termination type (solder vs. PCB mount) 5. Compliance standards (RoHS, REACH) For live sound applications, prioritize locking mechanisms and gold-plated contacts.

8. Industry Trends

Current trends include: - Miniaturization for wearable devices (sub-2mm designs) - Integration with digital signal paths (analog-digital hybrid connectors) - Enhanced shielding for 5G coexistence - Biodegradable polymer housing development - Smart connectors with integrated presence detection Market growth projected at 4.2% CAGR through 2027 driven by immersive audio technologies.

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