TVS - Varistors, MOVs

Image Part Number Description / PDF Quantity Rfq
VC1812K401R050

VC1812K401R050

KEMET

VARISTOR 82V 400A 1812

0

VA1210K401R014

VA1210K401R014

KEMET

VARISTOR 24V 400A 1210

12146

VC2220K801R060

VC2220K801R060

KEMET

VARISTOR 100V 800A 2220

0

VC1206K201R014

VC1206K201R014

KEMET

VARISTOR 22V 200A 1206

15

VP4032K122R275

VP4032K122R275

KEMET

VARISTOR 430V 1.2KA 2SMD JLEAD

957

VC1206K121R040

VC1206K121R040

KEMET

VARISTOR 68V 120A 1206

0

VC0603K300R017

VC0603K300R017

KEMET

VARISTOR 27V 30A 0603

176

VA1206K201R014

VA1206K201R014

KEMET

VARISTOR 24V 200A 1206

0

VC2220K122R030

VC2220K122R030

KEMET

VARISTOR 47V 1.2KA 2220

0

VC1206K201R030

VC1206K201R030

KEMET

VARISTOR 47V 200A 1206

9977

VE2220K501R130

VE2220K501R130

KEMET

VARISTOR 205V 500A 2220

0

VA1812K801R017

VA1812K801R017

KEMET

VARISTOR 27V 800A 1812

0

VE1812K301R095

VE1812K301R095

KEMET

VARISTOR 150V 300A 1812

0

VC1210K251R050

VC1210K251R050

KEMET

VARISTOR 82V 250A 1210

0

VE1206L201R008

VE1206L201R008

KEMET

VARISTOR 15V 200A 1206

0

VA2220K122R014

VA2220K122R014

KEMET

VARISTOR 24V 1.2KA 2220

0

VC0805K121R020

VC0805K121R020

KEMET

VARISTOR 33V 120A 0805

16733

VE1812K301R115

VE1812K301R115

KEMET

VARISTOR 180V 300A 1812

0

VP4032K122R130

VP4032K122R130

KEMET

VARISTOR 205V 1.2KA 2SMD JLEAD

0

VA2220K122R040

VA2220K122R040

KEMET

VARISTOR 68V 1.2KA 2220

0

TVS - Varistors, MOVs

1. Overview

Transient Voltage Suppressors (TVS), Varistors, and Metal Oxide Varistors (MOVs) are critical components for protecting electronic circuits from voltage spikes and electrostatic discharge (ESD). These devices clamp excessive voltage to safe levels, preventing damage to sensitive components. TVS diodes are semiconductor-based solutions with fast response times, while Varistors (including MOVs) use nonlinear resistive materials to absorb energy. Their importance spans industries like telecommunications, automotive, and consumer electronics, ensuring reliability in environments exposed to electrical surges.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
TVS DiodesUnidirectional/bidirectional clamping, sub-nanosecond response time, low leakage currentCommunication interfaces (USB, HDMI), microcontrollers, power supplies
Zinc Oxide VaristorsHigh energy absorption, voltage-dependent resistance, aging characteristicsPower line protection, industrial motor drives, surge protection strips
MOVsSpecialized varistors with metal oxide ceramics, optimized for AC/DC applicationsAppliances, LED lighting, renewable energy systems

3. Structure and Composition

TVS diodes employ a PN junction semiconductor structure with doping profiles optimized for breakdown characteristics. Varistors consist of polycrystalline ceramic materials (typically zinc oxide grains with additives) sandwiched between metal electrodes, encapsulated in epoxy or molded housings. MOVs use similar materials to varistors but with enhanced grain boundary engineering for improved voltage clamping. All devices incorporate termination coatings (e.g., silver, tin) for PCB mounting compatibility.

4. Key Technical Parameters

ParameterDescriptionImportance
Clamping Voltage (VCLAMP)Voltage level during surge conductionDetermines protection level for downstream components
Response TimeTime to transition from blocking to clamping modeTVS: 0.5-10 ns; MOVs: 10-50 ns
Energy Absorption (WADM)Maximum surge energy handling capabilityMeasured in joules (J), critical for industrial applications
Leakage CurrentOff-state current at rated voltageImpacts power efficiency, typically <100 A

5. Application Fields

Key industries include:

  • Consumer Electronics: Smartphone charging circuits, TV power supplies
  • Industrial Automation: PLCs, motor drives, sensor interfaces
  • Automotive: ECU protection, CAN bus interfaces, battery management systems
  • Renewable Energy: Solar inverters, wind turbine controllers

Case Study: MOVs in smart meters provide 10kA surge protection against grid transients.

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Specifications
LittelfuseSM712-0212A, 13.3V clamping, bidirectional TVS for RS-485
BournsV14450A14mm MOV, 450VAC, 210J energy rating
STMicroelectronicsTV05C0600.5W, 6V, ultra-small TVS for IoT devices

7. Selection Guidelines

Key considerations:

  • Operating voltage vs. clamping voltage margin
  • Surge current requirements (8/20 s waveform standard)
  • Package size constraints (SMD vs. through-hole)
  • Environmental conditions (temperature, humidity)
  • Lifespan expectations (MOVs degrade with repeated surges)

8. Industry Trends

Emerging trends include:

  • Miniaturization: Sub-0201 TVS devices for mobile applications
  • Higher energy density: MOVs with >1000J/cm absorption
  • Integration: Combined ESD and surge protection solutions
  • Automotive focus: AEC-Q qualified devices for 48V systems
  • Green manufacturing: Lead-free and RoHS-compliant materials
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