TVS - Varistors, MOVs

Part Number	Description / PDF	Quantity
V47ZT05P Wickmann / Littelfuse	VARISTOR 47V 100A DISC 5MM	1000
V33MLA1206NHAUTO Wickmann / Littelfuse	VARISTOR 43.5V 180A 1206	0
V56MLA1206T Wickmann / Littelfuse	VARISTOR 69V 180A 1206	2533
V250LT20CPX2855 Wickmann / Littelfuse	VARISTOR 390V 6.5KA DISC 14MM	0
V175LA20CPX2855 Wickmann / Littelfuse	VARISTOR 270V 10KA DISC 20MM	0
V421DA40 Wickmann / Littelfuse	METAL-OXIDE VARISTOR	6
TMOV20RP625ML2B7 Wickmann / Littelfuse	VARISTOR 1KV 10KA DISC 20MM	0
V36ZA80P Wickmann / Littelfuse	VARISTOR 36V 2KA DISC 20MM	0
V5.5MLA0805NHAUTO Wickmann / Littelfuse	VARISTOR 8.2V 120A 0805	607
V175LS10CPX10 Wickmann / Littelfuse	VARISTOR 6.5KA DISC 14MM	0
V39ZA05PX1347 Wickmann / Littelfuse	VARISTOR 39V 100A DISC 5MM	0
V33ZS70P Wickmann / Littelfuse	VARISTOR 33V 2KA DISC 20MM	0
V12ZA1P Wickmann / Littelfuse	VARISTOR 12.5V 100A DISC 7MM	2080
V441DHB34 Wickmann / Littelfuse	VARISTOR 690V 40KA SQUARE 34MM	0
TMOV14RP385E Wickmann / Littelfuse	VARISTOR 620V 6KA DISC 14MM	381
V14E510P Wickmann / Littelfuse	VARISTOR 820V 6KA DISC 14MM	1270
V480LU80CP Wickmann / Littelfuse	VARISTOR 750V 10KA DISC 20MM	0
V250LS10CP Wickmann / Littelfuse	VARISTOR 390V 3.5KA DISC 10MM	500
V230LT40CPX2855 Wickmann / Littelfuse	VARISTOR 360V 10KA DISC 20MM	0
V480LS80CPX10 Wickmann / Littelfuse	VARISTOR 750V 10KA DISC 20MM	0

TVS - Varistors, MOVs

1. Overview

Transient Voltage Suppressors (TVS), Varistors, and Metal Oxide Varistors (MOVs) are critical components for protecting electronic circuits from voltage spikes and electrostatic discharge (ESD). These devices clamp excessive voltage to safe levels, preventing damage to sensitive components. TVS diodes are semiconductor-based solutions with fast response times, while Varistors (including MOVs) use nonlinear resistive materials to absorb energy. Their importance spans industries like telecommunications, automotive, and consumer electronics, ensuring reliability in environments exposed to electrical surges.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
TVS Diodes	Unidirectional/bidirectional clamping, sub-nanosecond response time, low leakage current	Communication interfaces (USB, HDMI), microcontrollers, power supplies
Zinc Oxide Varistors	High energy absorption, voltage-dependent resistance, aging characteristics	Power line protection, industrial motor drives, surge protection strips
MOVs	Specialized varistors with metal oxide ceramics, optimized for AC/DC applications	Appliances, LED lighting, renewable energy systems

3. Structure and Composition

TVS diodes employ a PN junction semiconductor structure with doping profiles optimized for breakdown characteristics. Varistors consist of polycrystalline ceramic materials (typically zinc oxide grains with additives) sandwiched between metal electrodes, encapsulated in epoxy or molded housings. MOVs use similar materials to varistors but with enhanced grain boundary engineering for improved voltage clamping. All devices incorporate termination coatings (e.g., silver, tin) for PCB mounting compatibility.

4. Key Technical Parameters

Parameter	Description	Importance
Clamping Voltage (V_CLAMP)	Voltage level during surge conduction	Determines protection level for downstream components
Response Time	Time to transition from blocking to clamping mode	TVS: 0.5-10 ns; MOVs: 10-50 ns
Energy Absorption (W_ADM)	Maximum surge energy handling capability	Measured in joules (J), critical for industrial applications
Leakage Current	Off-state current at rated voltage	Impacts power efficiency, typically <100 A

5. Application Fields

Key industries include:

Consumer Electronics: Smartphone charging circuits, TV power supplies
Industrial Automation: PLCs, motor drives, sensor interfaces
Automotive: ECU protection, CAN bus interfaces, battery management systems
Renewable Energy: Solar inverters, wind turbine controllers

Case Study: MOVs in smart meters provide 10kA surge protection against grid transients.

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Specifications
Littelfuse	SM712-02	12A, 13.3V clamping, bidirectional TVS for RS-485
Bourns	V14450A	14mm MOV, 450VAC, 210J energy rating
STMicroelectronics	TV05C060	0.5W, 6V, ultra-small TVS for IoT devices

7. Selection Guidelines

Key considerations:

Operating voltage vs. clamping voltage margin
Surge current requirements (8/20 s waveform standard)
Package size constraints (SMD vs. through-hole)
Environmental conditions (temperature, humidity)
Lifespan expectations (MOVs degrade with repeated surges)

8. Industry Trends

Emerging trends include:

Miniaturization: Sub-0201 TVS devices for mobile applications
Higher energy density: MOVs with >1000J/cm absorption
Integration: Combined ESD and surge protection solutions
Automotive focus: AEC-Q qualified devices for 48V systems
Green manufacturing: Lead-free and RoHS-compliant materials