Film Capacitors

Part Number	Description / PDF	Quantity
ECQ-E2335KB Panasonic	CAP FILM 3.3UF 10% 250VDC RADIAL	4407
ECW-FE2W225JA Panasonic	CAP FILM 2.2UF 5% 450VDC RADIAL	0
ECQ-E4273KF Panasonic	CAP FILM 0.027UF 10% 400VDC RAD	718380
ECQ-UAAV394T1 Panasonic	CAP FILM 0.39UF 10% 310VAC RAD	1000
ECQ-E2125KFB Panasonic	CAP FILM 1.2UF 10% 250VDC RADIAL	0
ECW-U2394KCV Panasonic	CAP FILM 0.39UF 10% 250VDC 3931	9425
ECH-U1H682JX5 Panasonic	CAP FILM 6800PF 5% 50VDC 1206	4729
ECW-FE2W474J Panasonic	CAP FILM 0.47UF 5% 450VDC RADIAL	738
ECW-F4914HL Panasonic	CAP FILM 0.91UF 3% 400VDC RADIAL	1745
ECW-FD2W105K Panasonic	CAP FILM 1UF 10% 450VDC RADIAL	2185
ECQ-E2565JF Panasonic	CAP FILM 5.6UF 5% 250VDC RADIAL	1000
ECQ-E6393JF9 Panasonic	CAP FILM 0.039UF 5% 630VDC RAD	0
ECW-U2222JC9 Panasonic	CAP FILM 2200PF 5% 250VDC 1913	9814
EZP-V60117MTS Panasonic	CAP FILM 110UF 10% 600V RADIAL	90
ECQ-UAAF823K Panasonic	CAP FILM 0.082UF 10% 275VAC RADI	1991
EZP-V80306MTS Panasonic	CAP FILM 30UF 10% 800V RADIAL	70
ECW-HA3C473J Panasonic	CAP FILM 0.047UF 5% 1.6KVDC RAD	139
ECQ-E2475KB Panasonic	CAP FILM 4.7UF 10% 250VDC RADIAL	1784
ECW-U1H563JC9 Panasonic	CAP FILM 0.056UF 5% 50VDC 1913	52
ECW-FD2W225J Panasonic	CAP FILM 2.2UF 5% 450VDC RADIAL	0

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Polyester (PET)	Low cost, compact size, moderate temperature stability	General-purpose circuits, consumer electronics
Polypropylene (PP)	High voltage resistance, low dielectric loss, excellent thermal stability	Power supplies, motor drives, EV charging systems
Polycarbonate (PC)	High precision, low moisture absorption	Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS)	High-temperature endurance, flame retardant	Automotive electronics, industrial automation
Polyimide (PI)	Ultra-high temperature resistance (up to 200 C), compact design	Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

Dielectric layer (plastic film)
Metallized electrode patterns
Termination electrodes (sprayed metal contacts)
Protective outer coating

4. Key Technical Parameters

Parameter	Description	Importance
Capacitance Range	0.1 nF - 100 F	Determines energy storage capacity
Rated Voltage	50 V - 10 kV	Defines operational safety limits
Capacitance Tolerance	1% to 20%	Affects circuit precision
Dissipation Factor	0.0001 - 0.05	Indicates energy efficiency
Insulation Resistance	10^9 - 10^12	Reflects leakage current performance
Operating Temperature	-55 C to +155 C	Dictates environmental adaptability
Temperature Coefficient	50 to 400 ppm/ C	Impacts stability under thermal stress
Stability	C/C < 2% over 10 years	Long-term reliability indicator

5. Application Fields

Main industries and equipment:

Power electronics: AC/DC converters, frequency inverters
Automotive: Electric vehicle (EV) on-board chargers, battery management systems
Consumer electronics: LED lighting, plasma TVs
Industrial: Uninterruptible power supplies (UPS), welding machines
Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK Corporation	B32656 series	PP film, 480 F/1200 V for industrial inverters
KEMET	C4AZ-X7R4U3D106KE	Automotive-grade DC link capacitor
AVX	6TP105K	Tantalum polymer hybrid for aerospace
Vishay	MKP1848 series	Self-healing PP technology

7. Selection Guidelines

Key considerations:

Determine required capacitance and voltage ratings with safety margins
Assess environmental conditions (temperature, humidity, vibration)
Evaluate dielectric absorption and frequency response requirements
Consider packaging constraints (through-hole vs. surface-mount)
Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.