Film Capacitors

Part Number	Description / PDF	Quantity
ECQ-E2824JFW Panasonic	CAP FILM 0.82UF 5% 250VDC RADIAL	0
ECQ-E4225KFW Panasonic	CAP FILM 2.2UF 10% 400VDC RADIAL	0
ECQ-E1225JF3 Panasonic	CAP FILM 2.2UF 5% 100VDC RADIAL	0
ECW-FD2J273KB Panasonic	CAP FILM 0.027UF 10% 630VDC RAD	1000
ECW-U2104KC9 Panasonic	CAP FILM 0.1UF 10% 250VDC 2420	12109
ECQ-UAAF684SA Panasonic	CAP FILM 0.68UF 20% 275VAC RAD	998
ECQ-E2564KB Panasonic	CAP FILM 0.56UF 10% 250VDC RAD	898
ECW-F4185JL Panasonic	CAP FILM 1.8UF 5% 400VDC RADIAL	918
ECQ-UAAF563MA Panasonic	CAP FILM 0.056UF 20% 275VAC RADI	0
ECQ-E1564KF Panasonic	CAP FILM 0.56UF 10% 100VDC RAD	573
EZP-V60456MTT Panasonic	CAP FILM 45UF 10% 600V RADIAL	100
EZP-V60356MTT Panasonic	CAP FILM 35UF 10% 600V RADIAL	149
ECW-FD2W154KB Panasonic	CAP FILM 0.15UF 10% 450VDC RAD	1278
EZP-V1B356MTS Panasonic	CAP FILM 35UF 10% 1100V RADIAL	30
ECW-FA2J185JB Panasonic	CAP FILM 1.8UF 5% 630VDC RADIAL	0
ECQ-E4185KFW Panasonic	CAP FILM 1.8UF 10% 400VDC RADIAL	0
ECH-U1H683JX9 Panasonic	CAP FILM 0.068UF 5% 50VDC 1913	1820
ECH-U1H123GB5 Panasonic	CAP FILM 0.012UF 2% 50VDC 1210	30881
ECW-F2125HAB Panasonic	CAP FILM 1.2UF 3% 250VDC RADIAL	0
ECW-F2684JAB Panasonic	CAP FILM 0.68UF 5% 250VDC RADIAL	0

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Polyester (PET)	Low cost, compact size, moderate temperature stability	General-purpose circuits, consumer electronics
Polypropylene (PP)	High voltage resistance, low dielectric loss, excellent thermal stability	Power supplies, motor drives, EV charging systems
Polycarbonate (PC)	High precision, low moisture absorption	Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS)	High-temperature endurance, flame retardant	Automotive electronics, industrial automation
Polyimide (PI)	Ultra-high temperature resistance (up to 200 C), compact design	Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

Dielectric layer (plastic film)
Metallized electrode patterns
Termination electrodes (sprayed metal contacts)
Protective outer coating

4. Key Technical Parameters

Parameter	Description	Importance
Capacitance Range	0.1 nF - 100 F	Determines energy storage capacity
Rated Voltage	50 V - 10 kV	Defines operational safety limits
Capacitance Tolerance	1% to 20%	Affects circuit precision
Dissipation Factor	0.0001 - 0.05	Indicates energy efficiency
Insulation Resistance	10^9 - 10^12	Reflects leakage current performance
Operating Temperature	-55 C to +155 C	Dictates environmental adaptability
Temperature Coefficient	50 to 400 ppm/ C	Impacts stability under thermal stress
Stability	C/C < 2% over 10 years	Long-term reliability indicator

5. Application Fields

Main industries and equipment:

Power electronics: AC/DC converters, frequency inverters
Automotive: Electric vehicle (EV) on-board chargers, battery management systems
Consumer electronics: LED lighting, plasma TVs
Industrial: Uninterruptible power supplies (UPS), welding machines
Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK Corporation	B32656 series	PP film, 480 F/1200 V for industrial inverters
KEMET	C4AZ-X7R4U3D106KE	Automotive-grade DC link capacitor
AVX	6TP105K	Tantalum polymer hybrid for aerospace
Vishay	MKP1848 series	Self-healing PP technology

7. Selection Guidelines

Key considerations:

Determine required capacitance and voltage ratings with safety margins
Assess environmental conditions (temperature, humidity, vibration)
Evaluate dielectric absorption and frequency response requirements
Consider packaging constraints (through-hole vs. surface-mount)
Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.