Film Capacitors

Part Number	Description / PDF	Quantity
B32778G9506K000 TDK EPCOS	CAP FILM 50UF 10% 900VDC RADIAL	55
B32529D6124J TDK EPCOS	CAP FILM 0.12UF 5% 400VDC RADIAL	0
B32653A2682K000 TDK EPCOS	CAP FILM 6800PF 10% 2KVDC RADIAL	0
B32922C3823K189 TDK EPCOS	CAP FILM 0.082UF 10% 630VDC RAD	0
B32936A3225M000 TDK EPCOS	CAP FILM 2.2UF 20% 305VAC RADIAL	0
B32529C6472K189 TDK EPCOS	CAP FILM 4700PF 10% 400VDC RAD	8554
B32024A3224M000 TDK EPCOS	CAP FILM 0.22UF 20% 1.5KVDC RAD	2122
B32652A7223J189 TDK EPCOS	CAP FILM 0.022UF 5% 1.25KVDC RAD	0
B32928C3206M000 TDK EPCOS	CAP FILM 20UF 20% 630VDC RADIAL	223
B32522C3154K000 TDK EPCOS	CAP FILM 0.15UF 10% 250VDC RAD	0
B32933A3564M000 TDK EPCOS	CAP FILM 0.56UF 20% 305VAC RAD	0
B32641B6333K TDK EPCOS	CAP FILM 0.033UF 10% 630VDC RAD	0
B25620B0567K703 TDK EPCOS	CAP FILM 560UF 10% 700VDC RADIAL	75
B32021A3332K000 TDK EPCOS	CAP FILM 3300PF 10% 1.5KVDC RAD	6161
B32521C3334K289 TDK EPCOS	CAP FILM 0.33UF 10% 250VDC RAD	0
B32522E6154K000 TDK EPCOS	CAP FILM 0.15UF 10% 400VDC RAD	0
B32529C3333M289 TDK EPCOS	CAP FILM 0.033UF 20% 250VDC RAD	0
B32522Q8333K189 TDK EPCOS	CAP FILM 0.033UF 10% 630VDC RAD	0
B32921C3223M000 TDK EPCOS	CAP FILM 0.022UF 20% 630VDC RAD	8264
B32529C6333K289 TDK EPCOS	CAP FILM 0.033UF 10% 400VDC RAD	425

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Polyester (PET)	Low cost, compact size, moderate temperature stability	General-purpose circuits, consumer electronics
Polypropylene (PP)	High voltage resistance, low dielectric loss, excellent thermal stability	Power supplies, motor drives, EV charging systems
Polycarbonate (PC)	High precision, low moisture absorption	Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS)	High-temperature endurance, flame retardant	Automotive electronics, industrial automation
Polyimide (PI)	Ultra-high temperature resistance (up to 200 C), compact design	Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

Dielectric layer (plastic film)
Metallized electrode patterns
Termination electrodes (sprayed metal contacts)
Protective outer coating

4. Key Technical Parameters

Parameter	Description	Importance
Capacitance Range	0.1 nF - 100 F	Determines energy storage capacity
Rated Voltage	50 V - 10 kV	Defines operational safety limits
Capacitance Tolerance	1% to 20%	Affects circuit precision
Dissipation Factor	0.0001 - 0.05	Indicates energy efficiency
Insulation Resistance	10^9 - 10^12	Reflects leakage current performance
Operating Temperature	-55 C to +155 C	Dictates environmental adaptability
Temperature Coefficient	50 to 400 ppm/ C	Impacts stability under thermal stress
Stability	C/C < 2% over 10 years	Long-term reliability indicator

5. Application Fields

Main industries and equipment:

Power electronics: AC/DC converters, frequency inverters
Automotive: Electric vehicle (EV) on-board chargers, battery management systems
Consumer electronics: LED lighting, plasma TVs
Industrial: Uninterruptible power supplies (UPS), welding machines
Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK Corporation	B32656 series	PP film, 480 F/1200 V for industrial inverters
KEMET	C4AZ-X7R4U3D106KE	Automotive-grade DC link capacitor
AVX	6TP105K	Tantalum polymer hybrid for aerospace
Vishay	MKP1848 series	Self-healing PP technology

7. Selection Guidelines

Key considerations:

Determine required capacitance and voltage ratings with safety margins
Assess environmental conditions (temperature, humidity, vibration)
Evaluate dielectric absorption and frequency response requirements
Consider packaging constraints (through-hole vs. surface-mount)
Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.