Film Capacitors

Image Part Number Description / PDF Quantity Rfq
CB042E0474JBC

CB042E0474JBC

Elco (AVX)

CAP FILM

0

FDLC6-3498-A

FDLC6-3498-A

Elco (AVX)

CAP 10UF MET POLY 3KV

0

CB052G0124JBC

CB052G0124JBC

Elco (AVX)

CAP FILM

0

CB177K0154KBC

CB177K0154KBC

Elco (AVX)

CAP FILM

0

CB027D0823JBA

CB027D0823JBA

Elco (AVX)

CAP FILM

0

CB057K0333JBC

CB057K0333JBC

Elco (AVX)

CAP FILM

0

CB018B0332GBA

CB018B0332GBA

Elco (AVX)

CAP FILM

0

CB037G0223JBA

CB037G0223JBA

Elco (AVX)

CAP FILM

0

CB037D0104JBC

CB037D0104JBC

Elco (AVX)

CAP FILM

0

CB028B0683GBA

CB028B0683GBA

Elco (AVX)

CAP FILM

0

CB037G0102KBA

CB037G0102KBA

Elco (AVX)

CAP FILM

0

CB037D0154JBA

CB037D0154JBA

Elco (AVX)

CAP FILM

0

CB037G0472KBC

CB037G0472KBC

Elco (AVX)

CAP FILM

0

CB018B0222GBA

CB018B0222GBA

Elco (AVX)

CAP FILM

0

CB037E0104JBC

CB037E0104JBC

Elco (AVX)

CAP FILM

0

CB182E0475K--

CB182E0475K--

Elco (AVX)

CAP FILM

0

CB017C0682JBA

CB017C0682JBA

Elco (AVX)

CAP FILM

0

CB167D0225JBC

CB167D0225JBC

Elco (AVX)

CAP FILM

0

CB172G0684KBC

CB172G0684KBC

Elco (AVX)

CAP FILM

0

BF014I0103M

BF014I0103M

Elco (AVX)

CAP FILM 10000PF 20% 400VDC RAD

0

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Polyester (PET) Low cost, compact size, moderate temperature stability General-purpose circuits, consumer electronics
Polypropylene (PP) High voltage resistance, low dielectric loss, excellent thermal stability Power supplies, motor drives, EV charging systems
Polycarbonate (PC) High precision, low moisture absorption Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS) High-temperature endurance, flame retardant Automotive electronics, industrial automation
Polyimide (PI) Ultra-high temperature resistance (up to 200 C), compact design Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

  • Dielectric layer (plastic film)
  • Metallized electrode patterns
  • Termination electrodes (sprayed metal contacts)
  • Protective outer coating

4. Key Technical Parameters

Parameter Description Importance
Capacitance Range 0.1 nF - 100 F Determines energy storage capacity
Rated Voltage 50 V - 10 kV Defines operational safety limits
Capacitance Tolerance 1% to 20% Affects circuit precision
Dissipation Factor 0.0001 - 0.05 Indicates energy efficiency
Insulation Resistance 10^9 - 10^12 Reflects leakage current performance
Operating Temperature -55 C to +155 C Dictates environmental adaptability
Temperature Coefficient 50 to 400 ppm/ C Impacts stability under thermal stress
Stability C/C < 2% over 10 years Long-term reliability indicator

5. Application Fields

Main industries and equipment:

  • Power electronics: AC/DC converters, frequency inverters
  • Automotive: Electric vehicle (EV) on-board chargers, battery management systems
  • Consumer electronics: LED lighting, plasma TVs
  • Industrial: Uninterruptible power supplies (UPS), welding machines
  • Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
TDK Corporation B32656 series PP film, 480 F/1200 V for industrial inverters
KEMET C4AZ-X7R4U3D106KE Automotive-grade DC link capacitor
AVX 6TP105K Tantalum polymer hybrid for aerospace
Vishay MKP1848 series Self-healing PP technology

7. Selection Guidelines

Key considerations:

  1. Determine required capacitance and voltage ratings with safety margins
  2. Assess environmental conditions (temperature, humidity, vibration)
  3. Evaluate dielectric absorption and frequency response requirements
  4. Consider packaging constraints (through-hole vs. surface-mount)
  5. Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.

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