Film Capacitors

Image Part Number Description / PDF Quantity Rfq
CB162G0474KBC

CB162G0474KBC

Elco (AVX)

CAP FILM

0

CB177G0474JBC

CB177G0474JBC

Elco (AVX)

CAP FILM

0

CB057I0683JBC

CB057I0683JBC

Elco (AVX)

CAP FILM

0

CB182I0334KBC

CB182I0334KBC

Elco (AVX)

CAP FILM

0

CB018B0472GBA

CB018B0472GBA

Elco (AVX)

CAP FILM

0

CB018D0822GBA

CB018D0822GBA

Elco (AVX)

CAP FILM

0

CB018B0223JBA

CB018B0223JBA

Elco (AVX)

CAP FILM

0

CB017E0102KBA

CB017E0102KBA

Elco (AVX)

CAP FILM

0

CB042E0224KBC

CB042E0224KBC

Elco (AVX)

CAP FILM

0

CB027D0683JBA

CB027D0683JBA

Elco (AVX)

CAP FILM

0

CB028B0823GBA

CB028B0823GBA

Elco (AVX)

CAP FILM

0

CB042D0274JBC

CB042D0274JBC

Elco (AVX)

CAP FILM

0

CB037G0102KBC

CB037G0102KBC

Elco (AVX)

CAP FILM

0

CB177K0104KBC

CB177K0104KBC

Elco (AVX)

CAP FILM

0

CB037E0104KBC

CB037E0104KBC

Elco (AVX)

CAP FILM

0

CB047G0473JBC

CB047G0473JBC

Elco (AVX)

CAP FILM

0

CB037I0472JBA

CB037I0472JBA

Elco (AVX)

CAP FILM

0

CB018B0393KBA

CB018B0393KBA

Elco (AVX)

CAP FILM

0

CB052E0564KBC

CB052E0564KBC

Elco (AVX)

CAP FILM

0

CB172E0225JBC

CB172E0225JBC

Elco (AVX)

CAP FILM

0

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Polyester (PET) Low cost, compact size, moderate temperature stability General-purpose circuits, consumer electronics
Polypropylene (PP) High voltage resistance, low dielectric loss, excellent thermal stability Power supplies, motor drives, EV charging systems
Polycarbonate (PC) High precision, low moisture absorption Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS) High-temperature endurance, flame retardant Automotive electronics, industrial automation
Polyimide (PI) Ultra-high temperature resistance (up to 200 C), compact design Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

  • Dielectric layer (plastic film)
  • Metallized electrode patterns
  • Termination electrodes (sprayed metal contacts)
  • Protective outer coating

4. Key Technical Parameters

Parameter Description Importance
Capacitance Range 0.1 nF - 100 F Determines energy storage capacity
Rated Voltage 50 V - 10 kV Defines operational safety limits
Capacitance Tolerance 1% to 20% Affects circuit precision
Dissipation Factor 0.0001 - 0.05 Indicates energy efficiency
Insulation Resistance 10^9 - 10^12 Reflects leakage current performance
Operating Temperature -55 C to +155 C Dictates environmental adaptability
Temperature Coefficient 50 to 400 ppm/ C Impacts stability under thermal stress
Stability C/C < 2% over 10 years Long-term reliability indicator

5. Application Fields

Main industries and equipment:

  • Power electronics: AC/DC converters, frequency inverters
  • Automotive: Electric vehicle (EV) on-board chargers, battery management systems
  • Consumer electronics: LED lighting, plasma TVs
  • Industrial: Uninterruptible power supplies (UPS), welding machines
  • Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
TDK Corporation B32656 series PP film, 480 F/1200 V for industrial inverters
KEMET C4AZ-X7R4U3D106KE Automotive-grade DC link capacitor
AVX 6TP105K Tantalum polymer hybrid for aerospace
Vishay MKP1848 series Self-healing PP technology

7. Selection Guidelines

Key considerations:

  1. Determine required capacitance and voltage ratings with safety margins
  2. Assess environmental conditions (temperature, humidity, vibration)
  3. Evaluate dielectric absorption and frequency response requirements
  4. Consider packaging constraints (through-hole vs. surface-mount)
  5. Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.

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