Film Capacitors

Part Number	Description / PDF	Quantity
ALH205K251A032 Cornell Dubilier Electronics	2UF 250VAC 32X22X13MM LS=27.5	720
135LC4900K5LM8 Cornell Dubilier Electronics	CAP FILM 1.32UF 900VAC CHAS MT	0
FCN1210A822J Cornell Dubilier Electronics	CAP FILM 8200PF 5% 100VDC 1210	0
SCRN206R-F Cornell Dubilier Electronics	CAP FILM 20UF 10% 200VPK RADIAL	0
225PHC400K Cornell Dubilier Electronics	CAP FILM 2.2UF 10% 400VDC AXIAL	0
930C6P56K-F Cornell Dubilier Electronics	CAP FILM 0.56UF 10% 630VDC AXIAL	0
715P10352JD3 Cornell Dubilier Electronics	CAP FILM 10000PF 5% 200VDC RAD	0
153MPW250K Cornell Dubilier Electronics	CAP FILM 0.015UF 250VDC AXIAL	0
FCA1206A105M-H3 Cornell Dubilier Electronics	CAP FILM 1UF 20% 10VDC 1206	56086
UNL5W100K-F Cornell Dubilier Electronics	CAP FILM 100UF 10% 500VDC RADIAL	0
935C1W10K-F Cornell Dubilier Electronics	CAP FILM 10UF 10% 100VDC AXIAL	705
160562K1000D-F Cornell Dubilier Electronics	CAP FILM 5600PF 10% 1KVDC RADIAL	0
947D341K102CCRSN Cornell Dubilier Electronics	CAP FILM 340UF 10% 1KVDC RADIAL	0
FCP1206H332J-H1 Cornell Dubilier Electronics	CAP FILM 3300PF 5% 50VDC 1206	0
ALH505K401B064 Cornell Dubilier Electronics	5UF 400VAC 42.5X37X28MM LS=37.5	0
DMT4P22K-F Cornell Dubilier Electronics	CAP FILM 0.22UF 10% 400VDC RAD	0
158X225 Cornell Dubilier Electronics	CAP FILM 2.2UF 20% 275VAC RADIAL	0
334PSB152K2J Cornell Dubilier Electronics	CAP FILM 0.33UF 10% 1.5KVDC RAD	0
224MKP275K Cornell Dubilier Electronics	CAP FILM 0.22UF 10% 310VAC RAD	2147483647
SNU202K503R-F Cornell Dubilier Electronics	CAP FILM 0.05UF 10% 2KVPK RADIAL	0

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Polyester (PET)	Low cost, compact size, moderate temperature stability	General-purpose circuits, consumer electronics
Polypropylene (PP)	High voltage resistance, low dielectric loss, excellent thermal stability	Power supplies, motor drives, EV charging systems
Polycarbonate (PC)	High precision, low moisture absorption	Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS)	High-temperature endurance, flame retardant	Automotive electronics, industrial automation
Polyimide (PI)	Ultra-high temperature resistance (up to 200 C), compact design	Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

Dielectric layer (plastic film)
Metallized electrode patterns
Termination electrodes (sprayed metal contacts)
Protective outer coating

4. Key Technical Parameters

Parameter	Description	Importance
Capacitance Range	0.1 nF - 100 F	Determines energy storage capacity
Rated Voltage	50 V - 10 kV	Defines operational safety limits
Capacitance Tolerance	1% to 20%	Affects circuit precision
Dissipation Factor	0.0001 - 0.05	Indicates energy efficiency
Insulation Resistance	10^9 - 10^12	Reflects leakage current performance
Operating Temperature	-55 C to +155 C	Dictates environmental adaptability
Temperature Coefficient	50 to 400 ppm/ C	Impacts stability under thermal stress
Stability	C/C < 2% over 10 years	Long-term reliability indicator

5. Application Fields

Main industries and equipment:

Power electronics: AC/DC converters, frequency inverters
Automotive: Electric vehicle (EV) on-board chargers, battery management systems
Consumer electronics: LED lighting, plasma TVs
Industrial: Uninterruptible power supplies (UPS), welding machines
Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK Corporation	B32656 series	PP film, 480 F/1200 V for industrial inverters
KEMET	C4AZ-X7R4U3D106KE	Automotive-grade DC link capacitor
AVX	6TP105K	Tantalum polymer hybrid for aerospace
Vishay	MKP1848 series	Self-healing PP technology

7. Selection Guidelines

Key considerations:

Determine required capacitance and voltage ratings with safety margins
Assess environmental conditions (temperature, humidity, vibration)
Evaluate dielectric absorption and frequency response requirements
Consider packaging constraints (through-hole vs. surface-mount)
Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.