Film Capacitors

Part Number	Description / PDF	Quantity
225MPW160K Cornell Dubilier Electronics	CAP FILM 2.2UF 10% 160VDC AXIAL	0
SFC66T18K391B-F Cornell Dubilier Electronics	CAP FILM 18UF 10% 660VAC RADIAL	0
ALH225K161A022 Cornell Dubilier Electronics	2.2UF 160VAC 32X20X11MM LS=27.5	0
185683K100RHB-F Cornell Dubilier Electronics	CAP FILM 0.068UF 10% 100VDC RAD	0
930C4S47K-F Cornell Dubilier Electronics	CAP FILM 0.047UF 400VDC AXIAL	0
947D241K132BFMSN Cornell Dubilier Electronics	CAP FILM 240UF 10% 1.3KVDC RAD	0
MPX456K305RB Cornell Dubilier Electronics	CAP FILM 45UF 10% 305VAC RAD	0
334MWR630K Cornell Dubilier Electronics	CAP FILM 0.33UF 10% 630VDC AXIAL	700
160474K100F-F Cornell Dubilier Electronics	CAP FILM 0.47UF 10% 100VDC RAD	4414500
FCP1206C223J-H1 Cornell Dubilier Electronics	CAP FILM 0.022UF 5% 16VDC 1206	1319
185154K50RAB-F Cornell Dubilier Electronics	CAP FILM 0.15UF 10% 50VDC RADIAL	0
BLC220J701B4C Cornell Dubilier Electronics	CAP FILM 22UF 5% 700VDC RADIAL	0
184102K630RAB-F Cornell Dubilier Electronics	CAP FILM 1000PF 10% 630VDC RAD	0
473MSR250K Cornell Dubilier Electronics	CAP FILM 0.047UF 10% 250VDC RAD	945
SCD155K162A3Z25-F Cornell Dubilier Electronics	CAP FILM 1.5UF 10% 1.6KVDC SCREW	0
185152K400RAA-F Cornell Dubilier Electronics	CAP FILM 1500PF 10% 400VDC RAD	0
473PPB162K Cornell Dubilier Electronics	CAP FILM 0.047UF 10% 1.6KVDC RAD	1077
930C2P1K-F Cornell Dubilier Electronics	CAP FILM 0.1UF 10% 250VDC AXIAL	170325
683MWR400K Cornell Dubilier Electronics	CAP FILM 0.068UF 400VDC AXIAL	0
254HC2800K2CM6 Cornell Dubilier Electronics	CAP FILM 0.25UF 800VAC CHAS MT	0

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Polyester (PET)	Low cost, compact size, moderate temperature stability	General-purpose circuits, consumer electronics
Polypropylene (PP)	High voltage resistance, low dielectric loss, excellent thermal stability	Power supplies, motor drives, EV charging systems
Polycarbonate (PC)	High precision, low moisture absorption	Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS)	High-temperature endurance, flame retardant	Automotive electronics, industrial automation
Polyimide (PI)	Ultra-high temperature resistance (up to 200 C), compact design	Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

Dielectric layer (plastic film)
Metallized electrode patterns
Termination electrodes (sprayed metal contacts)
Protective outer coating

4. Key Technical Parameters

Parameter	Description	Importance
Capacitance Range	0.1 nF - 100 F	Determines energy storage capacity
Rated Voltage	50 V - 10 kV	Defines operational safety limits
Capacitance Tolerance	1% to 20%	Affects circuit precision
Dissipation Factor	0.0001 - 0.05	Indicates energy efficiency
Insulation Resistance	10^9 - 10^12	Reflects leakage current performance
Operating Temperature	-55 C to +155 C	Dictates environmental adaptability
Temperature Coefficient	50 to 400 ppm/ C	Impacts stability under thermal stress
Stability	C/C < 2% over 10 years	Long-term reliability indicator

5. Application Fields

Main industries and equipment:

Power electronics: AC/DC converters, frequency inverters
Automotive: Electric vehicle (EV) on-board chargers, battery management systems
Consumer electronics: LED lighting, plasma TVs
Industrial: Uninterruptible power supplies (UPS), welding machines
Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK Corporation	B32656 series	PP film, 480 F/1200 V for industrial inverters
KEMET	C4AZ-X7R4U3D106KE	Automotive-grade DC link capacitor
AVX	6TP105K	Tantalum polymer hybrid for aerospace
Vishay	MKP1848 series	Self-healing PP technology

7. Selection Guidelines

Key considerations:

Determine required capacitance and voltage ratings with safety margins
Assess environmental conditions (temperature, humidity, vibration)
Evaluate dielectric absorption and frequency response requirements
Consider packaging constraints (through-hole vs. surface-mount)
Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.