Film Capacitors

Image Part Number Description / PDF Quantity Rfq
MKP1G052209JD4KSSD

MKP1G052209JD4KSSD

WIMA

CAP FILM 22UF 10% 400VDC RAD

3

MKS4B051004J00MSSD

MKS4B051004J00MSSD

WIMA

CAP FILM 10UF 20% 50VDC RAD

38

FKS2G011001A00MSSD

FKS2G011001A00MSSD

WIMA

CAP FILM 1000PF 20% 400VDC RAD

1431

MKX2AW43306I00KSSD

MKX2AW43306I00KSSD

WIMA

CAP FILM 3.3UF 10% 305VAC RADIAL

198

MKP1G046807H00JSSD

MKP1G046807H00JSSD

WIMA

CAP FILM 6.8UF 5% 400VDC RAD

237

FKS2D012201A00MSSD

FKS2D012201A00MSSD

WIMA

CAP FILM 2200PF 20% 100VDC RAD

7880

MKS4F041504J00JSSD

MKS4F041504J00JSSD

WIMA

CAP FILM 1.5UF 5% 250VDC RAD

672

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type Functional Characteristics Application Examples
Polyester (PET) Low cost, compact size, moderate temperature stability General-purpose circuits, consumer electronics
Polypropylene (PP) High voltage resistance, low dielectric loss, excellent thermal stability Power supplies, motor drives, EV charging systems
Polycarbonate (PC) High precision, low moisture absorption Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS) High-temperature endurance, flame retardant Automotive electronics, industrial automation
Polyimide (PI) Ultra-high temperature resistance (up to 200 C), compact design Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

  • Dielectric layer (plastic film)
  • Metallized electrode patterns
  • Termination electrodes (sprayed metal contacts)
  • Protective outer coating

4. Key Technical Parameters

Parameter Description Importance
Capacitance Range 0.1 nF - 100 F Determines energy storage capacity
Rated Voltage 50 V - 10 kV Defines operational safety limits
Capacitance Tolerance 1% to 20% Affects circuit precision
Dissipation Factor 0.0001 - 0.05 Indicates energy efficiency
Insulation Resistance 10^9 - 10^12 Reflects leakage current performance
Operating Temperature -55 C to +155 C Dictates environmental adaptability
Temperature Coefficient 50 to 400 ppm/ C Impacts stability under thermal stress
Stability C/C < 2% over 10 years Long-term reliability indicator

5. Application Fields

Main industries and equipment:

  • Power electronics: AC/DC converters, frequency inverters
  • Automotive: Electric vehicle (EV) on-board chargers, battery management systems
  • Consumer electronics: LED lighting, plasma TVs
  • Industrial: Uninterruptible power supplies (UPS), welding machines
  • Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer Representative Product Key Features
TDK Corporation B32656 series PP film, 480 F/1200 V for industrial inverters
KEMET C4AZ-X7R4U3D106KE Automotive-grade DC link capacitor
AVX 6TP105K Tantalum polymer hybrid for aerospace
Vishay MKP1848 series Self-healing PP technology

7. Selection Guidelines

Key considerations:

  1. Determine required capacitance and voltage ratings with safety margins
  2. Assess environmental conditions (temperature, humidity, vibration)
  3. Evaluate dielectric absorption and frequency response requirements
  4. Consider packaging constraints (through-hole vs. surface-mount)
  5. Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.

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