Film Capacitors

Part Number	Description / PDF	Quantity
BFC246861275 Vishay BC Components/Beyshlag/Draloric	CAP FILM 2.7UF 10% 100VDC RADIAL	0
R46KI21004001M KEMET	CAP FILM 10000PF 20% 560VDC RAD	0
B32682A6223J000 TDK EPCOS	CAP FILM 0.022UF 5% 630VDC RAD	3858
R60MI3330DQ30K KEMET	CAP FILM 0.33UF 10% 400VDC RAD	1000
B32922C3104M289 TDK EPCOS	CAP FILM 0.1UF 20% 630VDC RADIAL	2340
B32654A4565J000 TDK EPCOS	CAP FILM 5.6UF 5% 400VDC RADIAL	0
B32672L1682J189 TDK EPCOS	CAP FILM 6800PF 5% 1.6KVDC RAD	0
FCN1913A393K-E1 Cornell Dubilier Electronics	CAP FILM 0.039UF 10% 100VDC 1913	0
B32523Q1106K189 TDK EPCOS	CAP FILM 10UF 10% 100VDC RADIAL	0
MKP386M510160JT4 Vishay BC Components/Beyshlag/Draloric	CAP FILM 1UF 5% 1.6KVDC SCREW	50
PSB2253100KHSD Nichicon	2500V,0.1UF,10 PERCENT, RADIAL S	0
R76PN34705050J KEMET	FILM, RADIAL, PULSE, DOUBLE META	0
B32922C3224M189 TDK EPCOS	CAP FILM 0.22UF 20% 630VDC RAD	7094
ECW-F6334JL Panasonic	CAP FILM 0.33UF 5% 630VDC RADIAL	1792
MMWA6W1K-F Cornell Dubilier Electronics	CAP FILM 1UF 10% 630VDC AXIAL	173900
MKP2C024701C00KSSD WIMA	CAP FILM 0.047UF 10% 63VDC RAD	1891
MKP1839515634HQR Vishay BC Components/Beyshlag/Draloric	CAP FILM 1.5UF 5% 630VDC AXIAL	0
B32529E6104J289 TDK EPCOS	CAP FILM 0.1UF 5% 400VDC RADIAL	0
FCP0603C151G-K1 Cornell Dubilier Electronics	CAP FILM 150PF 2% 16VDC 0603	0
SMDTD03220TA00MQ00 WIMA	CAP FILM 0.22UF 20% 100VDC 2824	1340

Film Capacitors

1. Overview

Film capacitors are a type of electronic component using plastic films (e.g., polypropylene, polyester) as dielectric materials. They are non-polarized capacitors with high insulation resistance, low loss, and excellent long-term stability. These capacitors play critical roles in power electronics, automotive systems, renewable energy, and consumer devices due to their reliability and high voltage-handling capabilities.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Polyester (PET)	Low cost, compact size, moderate temperature stability	General-purpose circuits, consumer electronics
Polypropylene (PP)	High voltage resistance, low dielectric loss, excellent thermal stability	Power supplies, motor drives, EV charging systems
Polycarbonate (PC)	High precision, low moisture absorption	Medical devices, aerospace instrumentation
Polyphenylene Sulfide (PPS)	High-temperature endurance, flame retardant	Automotive electronics, industrial automation
Polyimide (PI)	Ultra-high temperature resistance (up to 200 C), compact design	Aviation systems, downhole drilling equipment

3. Structure and Composition

Film capacitors typically consist of metalized plastic films wound or stacked into a cylindrical/rectangular core. The dielectric thickness ranges from 1-10 m, with electrode materials like zinc or aluminum. The assembly is encapsulated in epoxy resin or plastic housings. Key structural elements include:

Dielectric layer (plastic film)
Metallized electrode patterns
Termination electrodes (sprayed metal contacts)
Protective outer coating

4. Key Technical Parameters

Parameter	Description	Importance
Capacitance Range	0.1 nF - 100 F	Determines energy storage capacity
Rated Voltage	50 V - 10 kV	Defines operational safety limits
Capacitance Tolerance	1% to 20%	Affects circuit precision
Dissipation Factor	0.0001 - 0.05	Indicates energy efficiency
Insulation Resistance	10^9 - 10^12	Reflects leakage current performance
Operating Temperature	-55 C to +155 C	Dictates environmental adaptability
Temperature Coefficient	50 to 400 ppm/ C	Impacts stability under thermal stress
Stability	C/C < 2% over 10 years	Long-term reliability indicator

5. Application Fields

Main industries and equipment:

Power electronics: AC/DC converters, frequency inverters
Automotive: Electric vehicle (EV) on-board chargers, battery management systems
Consumer electronics: LED lighting, plasma TVs
Industrial: Uninterruptible power supplies (UPS), welding machines
Renewable energy: Solar inverters, wind turbine converters

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
TDK Corporation	B32656 series	PP film, 480 F/1200 V for industrial inverters
KEMET	C4AZ-X7R4U3D106KE	Automotive-grade DC link capacitor
AVX	6TP105K	Tantalum polymer hybrid for aerospace
Vishay	MKP1848 series	Self-healing PP technology

7. Selection Guidelines

Key considerations:

Determine required capacitance and voltage ratings with safety margins
Assess environmental conditions (temperature, humidity, vibration)
Evaluate dielectric absorption and frequency response requirements
Consider packaging constraints (through-hole vs. surface-mount)
Analyze cost-performance trade-offs for mass production

8. Industry Trends

Emerging trends include: development of high-power-density capacitors for EVs, adoption of nanodielectric materials for improved thermal stability, growth of biodegradable film technologies, and integration of smart monitoring features in industrial capacitors. The market is projected to grow at 7.2% CAGR (2023-2030), driven by renewable energy and 5G infrastructure demands.