Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
2806286

2806286

Phoenix Contact

REMOTE BUS CABLE PER METER

0

2731775

2731775

Phoenix Contact

CABLE 5COND GRAY 3.28'

0

2744814

2744814

Phoenix Contact

CABLE 24AWG BLUE 1=1M

10

2744652

2744652

Phoenix Contact

CABLE 2COND VIOLET 1=1M

37

1550672

1550672

Phoenix Contact

CABLE 5COND 22AWG SHLD 328.1'

20

1501854

1501854

Phoenix Contact

CABLE 3COND 24AWG BLACK 328.1'

0

1416570

1416570

Phoenix Contact

VS-OE-OE-936-100 0

0

1623039

1623039

Phoenix Contact

KC-88014311/100 00

0

1419152

1419152

Phoenix Contact

CABLE 4COND 22AWG SHLD 328.1'

0

1501689

1501689

Phoenix Contact

CABLE 3COND 24AWG BLACK 328.1'

1

1501692

1501692

Phoenix Contact

CABLE 4COND 24AWG BLACK 328.1'

7

2723136

2723136

Phoenix Contact

INSTALLATION BUS CABLE PER METER

0

1441545

1441545

Phoenix Contact

CABLE 17COND 26AWG BLACK 328.1'

2

1416567

1416567

Phoenix Contact

MULTI-PAIR 8COND 26AWG 328.1'

1

1416295

1416295

Phoenix Contact

CABLE CAT5 4COND 26AWG 328.1'

3

1422112

1422112

Phoenix Contact

CABLE CAT5 4COND 26AWG BLUE 300M

1

1416347

1416347

Phoenix Contact

CABLE CAT6 8COND 26AWG 328.1'

4

1501663

1501663

Phoenix Contact

CABLE 4COND 22AWG BLACK 328.1'

1552

1400493

1400493

Phoenix Contact

CABLE 4COND 22AWG SHLD 328.1'

2

1623127

1623127

Phoenix Contact

KC-88014311/1 00

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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