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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
810K24SLE-500FT

810K24SLE-500FT

Nanmac

CABLE 24 AWG 500'

5
810T20SLE-500FT

810T20SLE-500FT

Nanmac

CABLE 20 AWG 500'

5
810T24SLE-1000FT

810T24SLE-1000FT

Nanmac

CABLE 24 AWG 1000'

5
828E20SLE-500FT

828E20SLE-500FT

Nanmac

CABLE 20 AWG 500'

5
828T20SLE-1000FT

828T20SLE-1000FT

Nanmac

CABLE 20 AWG 1000'

5
G8-22-100FT

G8-22-100FT

Nanmac

CABLE 30 AWG 100'

1
828T24SLE-500FT

828T24SLE-500FT

Nanmac

CABLE 24 AWG 500'

5
810K20SLE-1000FT

810K20SLE-1000FT

Nanmac

CABLE 20 AWG 1000'

5
810J20SLE-500FT

810J20SLE-500FT

Nanmac

CABLE 20 AWG 500'

5
828J24SLE-1000FT

828J24SLE-1000FT

Nanmac

CABLE 24 AWG 1000'

5
828K16-1000FT

828K16-1000FT

Nanmac

CABLE 16 AWG 1000'

5
828K20SLE-500FT

828K20SLE-500FT

Nanmac

CABLE 20 AWG 500'

5
810J24SLE-1000FT

810J24SLE-1000FT

Nanmac

CABLE 24 AWG 1000'

5
828J24SLE-500FT

828J24SLE-500FT

Nanmac

CABLE 24 AWG 500'

5
G8-22-1000FT

G8-22-1000FT

Nanmac

CABLE 30 AWG 1000'

1
G8-22-50FT

G8-22-50FT

Nanmac

CABLE 30 AWG 50'

5
810E24SLE-500FT

810E24SLE-500FT

Nanmac

CABLE 24 AWG 500'

5
828T24SLE-1000FT

828T24SLE-1000FT

Nanmac

CABLE 24 AWG 1000'

5
828E24SLE-1000FT

828E24SLE-1000FT

Nanmac

CABLE 24 AWG 1000'

5
810T20SLE-1000FT

810T20SLE-1000FT

Nanmac

CABLE 20 AWG 1000'

5

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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