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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
65804CY SL001

65804CY SL001

Alpha Wire

CABLE 4COND 18AWG SHLD 1000'

0
5013C SL001

5013C SL001

Alpha Wire

CABLE 3COND 24AWG SLATE 1000'

1
1897C SL005

1897C SL005

Alpha Wire

CABLE 2COND 18AWG SLATE 100'

56
5364C SL002

5364C SL002

Alpha Wire

CABLE 4COND 16AWG SHLD 500'

22
5076C SL005

5076C SL005

Alpha Wire

CABLE 6COND 16AWG SLATE 100'

1
45103 BK005

45103 BK005

Alpha Wire

CABLE 3 COND 22AWG BLACK 100'

12
M2444 SL002

M2444 SL002

Alpha Wire

CABLE 24AWG SLATE 500'

0
45008 BK001

45008 BK001

Alpha Wire

CABLE 8 COND 22AWG BLACK 1000'

0
3221 SL005

3221 SL005

Alpha Wire

CABLE 2COND 22AWG SHLD 100'

9
25106 BK005

25106 BK005

Alpha Wire

CABLE 6COND 22AWG BLK SHLD 100'

15
79237 SL001

79237 SL001

Alpha Wire

CABLE 4COND 10AWG SHLD 1000'

0
5199/10C SL005

5199/10C SL005

Alpha Wire

CABLE 10COND 22AWG SHLD 100'

310
6039C SL005

6039C SL005

Alpha Wire

MULTI-PAIR 18COND 20AWG 100'

3
1174L SL002

1174L SL002

Alpha Wire

CABLE 4COND 22AWG SLATE 500'

0
M1704 SL005

M1704 SL005

Alpha Wire

CABLE 4COND 18AWG SHLD 100'

16
79020 SL001

79020 SL001

Alpha Wire

CABLE 3COND 16AWG SLATE 1000'

0
45492 BK001

45492 BK001

Alpha Wire

CABLE 2 PAIR 24AWG BLACK 1000'

0
78116 SL005

78116 SL005

Alpha Wire

CABLE 6COND 26AWG SHLD 100'

20
M3244 SL001

M3244 SL001

Alpha Wire

CABLE 4COND 18AWG SHLD 1000'

3
78130 SL001

78130 SL001

Alpha Wire

CABLE 10COND 24AWG SHLD 1000'

1

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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