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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
M4602 SL005

M4602 SL005

Alpha Wire

CABLE 2COND 24AWG SHLD 100'

231
M213224 SL005

M213224 SL005

Alpha Wire

MULTI-PAIR 8COND 22AWG SHLD 100'

0
2821/2 WH001

2821/2 WH001

Alpha Wire

CABLE 2COND 24AWG WHT SHLD 1000'

4
1177L SL005

1177L SL005

Alpha Wire

CABLE 7COND 22AWG SLATE 100'

14
652612 SL005

652612 SL005

Alpha Wire

26AWG 12C UNSHIELDED 100'

1
M13201 SL001

M13201 SL001

Alpha Wire

MULTI-PAIR 50COND 24AWG 1000'

0
1292C SL001

1292C SL001

Alpha Wire

CABLE 2COND 22AWG SHLD 1000'

3
6374 SL002

6374 SL002

Alpha Wire

MULTI-PAIR 6COND 22AWG SHLD 500'

3
45296 BK001

45296 BK001

Alpha Wire

CABLE 6 PAIR 20AWG BLACK 1000'

0
M33504 SL002

M33504 SL002

Alpha Wire

CABLE 4COND 18AWG SLATE 500'

0
5156C SL001

5156C SL001

Alpha Wire

CABLE 6COND 20AWG SHLD 1000'

0
M39026 SL002

M39026 SL002

Alpha Wire

CABLE 5COND 24AWG SHLD 500'

4
1173L SL001

1173L SL001

Alpha Wire

CABLE 3COND 22AWG SLATE 1000'

8
77222 SL005

77222 SL005

Alpha Wire

CABLE 2COND 16AWG SHLD 100'

3
5112C SL002

5112C SL002

Alpha Wire

CABLE 2COND 24AWG SHLD 500'

0
1178C SL002

1178C SL002

Alpha Wire

CABLE 8COND 22AWG SLATE 500'

5
852203 BK005

852203 BK005

Alpha Wire

22AWG 3C UNSHIELDED 100'

2
78116 SL001

78116 SL001

Alpha Wire

CABLE 6COND 26AWG SHLD 1000'

3
6204C SL002

6204C SL002

Alpha Wire

MULTI-PAIR 8COND 24AWG SHLD 500'

2
79221 SL005

79221 SL005

Alpha Wire

CABLE 5COND 16AWG SHLD 100'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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