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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
6010C SL005

6010C SL005

Alpha Wire

MULTI-PAIR 6COND 22AWG SHLD 100'

3
1737C SL005

1737C SL005

Alpha Wire

CABLE 3COND 22AWG SHLD 100'

3
VF16012 BK005

VF16012 BK005

Alpha Wire

CABLE 4COND 12AWG BLK SHLD 100'

8
901805CY SL005

901805CY SL005

Alpha Wire

CABLE 5COND 18AWG SLATE 100'

2
77147 SL005

77147 SL005

Alpha Wire

CABLE 2COND 26AWG SHLD 100'

1
5033C SL002

5033C SL002

Alpha Wire

MULTI-PAIR 6COND 18AWG 500'

0
901609CY SL005

901609CY SL005

Alpha Wire

CABLE 9COND 16AWG SLATE SHD 100'

2
25492 BK005

25492 BK005

Alpha Wire

MULTI-PAIR 4COND 24AWG BLK 100'

1
65405 SL002

65405 SL002

Alpha Wire

CABLE 5COND 14AWG SLATE 500'

0
45154 BK005

45154 BK005

Alpha Wire

CABLE 4 COND 20AWG BLACK 100'

10
1064 SL002

1064 SL002

Alpha Wire

CABLE 4COND 16AWG SLATE 500'

1
862002CY SL005

862002CY SL005

Alpha Wire

20 AWG 2C SHIELDED 100'

16
25484 BK005

25484 BK005

Alpha Wire

MULTI-PAIR 8COND 22AWG BLK 100'

2
79014 SL001

79014 SL001

Alpha Wire

CABLE 7COND 18AWG SLATE 1000'

0
M13405 SL005

M13405 SL005

Alpha Wire

CABLE 5COND 20AWG SLATE 100'

2
5016C SL033

5016C SL033

Alpha Wire

CABLE 6COND 24AWG SLATE 328.1'

3
79107 SL005

79107 SL005

Alpha Wire

CABLE 12COND 20AWG SHLD 100'

0
5063/1C SL005

5063/1C SL005

Alpha Wire

CABLE 3COND 18AWG SLATE 100'

0
45383 BK001

45383 BK001

Alpha Wire

CABLE 3 COND 18AWG BLACK 1000'

2
2422C SL022

2422C SL022

Alpha Wire

CABLE 2COND 18AWG SHLD 500'

2

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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