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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
1772 BK005

1772 BK005

Alpha Wire

CABLE 4COND 25AWG SHLD 100'

2
5120C SL002

5120C SL002

Alpha Wire

CABLE 10COND 24AWG SHLD 500'

1
86603CY SL001

86603CY SL001

Alpha Wire

MULTI-PAIR 6COND 24AWG 1000'

1
65223CY SL005

65223CY SL005

Alpha Wire

22AWG 3C SHIELDED 100'

4
80109 SL005

80109 SL005

Alpha Wire

ECOFLEX PUR 3CON 24AWG BRAID

1
3223 SL002

3223 SL002

Alpha Wire

CABLE 4COND 22AWG SHLD 500'

4
45524 BK001

45524 BK001

Alpha Wire

CABLE 4 COND 18AWG BLACK 1000'

0
5262C SL001

5262C SL001

Alpha Wire

MULTI-PAIR 4COND 24AWG 1000'

1
1181/20C SL002

1181/20C SL002

Alpha Wire

CABLE 20COND 22AWG SLATE 500'

0
M4694 SL005

M4694 SL005

Alpha Wire

CABLE 4COND 18AWG SHLD 100'

1
6010C SL002

6010C SL002

Alpha Wire

MULTI-PAIR 6COND 22AWG SHLD 500'

1
77142 SL005

77142 SL005

Alpha Wire

CABLE 3COND 14AWG SHLD 100'

29
85807 BK005

85807 BK005

Alpha Wire

CABLE 7COND 18AWG BLACK 100'

5
5098C SL002

5098C SL002

Alpha Wire

CABLE 8COND 24AWG SHLD 500'

2
78022 SL001

78022 SL001

Alpha Wire

CABLE 2COND 24AWG SLATE 1000'

1
79119 SL005

79119 SL005

Alpha Wire

CABLE 5COND 16AWG SHLD 100'

0
78166 SL005

78166 SL005

Alpha Wire

MULTI-PAIR 12COND 26AWG 100'

107
5410/4 SL002

5410/4 SL002

Alpha Wire

CABLE 4COND 22AWG SHLD 500'

0
45440/3 BK001

45440/3 BK001

Alpha Wire

CABLE 3 COND 16AWG BLACK 1000'

0
5080/25C SL001

5080/25C SL001

Alpha Wire

CABLE 25COND 16AWG SLATE 1000'

0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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