Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
86060100

86060100

Interpower

NORTH AMERICAN 3X18 SJT

100

86060040

86060040

Interpower

NORTH AMERICAN 3X12 SJT

25000

86060190

86060190

Interpower

NORTH AMERICAN 2X18 SJT BLACK

2400

86060030

86060030

Interpower

NORTH AMERICAN 3X14 SJT

14900

86065020

86065020

Interpower

INTL 3X1.0MM H05VV-F

60000

86065030

86065030

Interpower

INTL 3X1.5MM H05VV-F

9900

86060060

86060060

Interpower

NORTH AMERICAN 3X18 SJT

2000

86060220

86060220

Interpower

NORTH AMERICAN 3X14 SJTOW

100

86060020

86060020

Interpower

NA 3X16 AWG CABLE SJT BLACK

3800

86060010

86060010

Interpower

NA 3X18 AWG, SJT CABLE, BLACK

5900

86060050

86060050

Interpower

NORTH AMERICAN 3X18 SVT

5000

86060080

86060080

Interpower

NORTH AMERICAN 3X14 GRAY

2000

86060070

86060070

Interpower

NORTH AMERICAN 3X16 SJT GRAY

900

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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