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Multiple Conductor Cables

Image Part Number Description / PDF Quantity Rfq
02727.99.01

02727.99.01

General Cable

CABLE 4COND 10AWG BLACK 1=1FT

0
C1357.18.90

C1357.18.90

General Cable

CABLE SPEAKER 2COND 18AWG 500'

2000
C9031A.41.10

C9031A.41.10

General Cable

CABLE 4COND 18AWG GRAY 100'

6
E2204S.30.86

E2204S.30.86

General Cable

CABLE 4COND 18AWG NAT SHLD 1000'

26000
C2422A.38.10

C2422A.38.10

General Cable

CABLE 9COND 18AWG GRAY 500'

0
E1502S.41.03

E1502S.41.03

General Cable

CABLE 2COND 18AWG RED 50'

610000
7131867

7131867

General Cable

CABLE CAT6 8COND 23AWG BLK 1000'

0
7133867.3R

7133867.3R

General Cable

CABLE CAT6 8COND 23AWG BLK 3000'

0
E2004S.18.10

E2004S.18.10

General Cable

CABLE 4COND 22AWG GRAY SHLD 500'

73000
C2524A.18.10

C2524A.18.10

General Cable

CABLE 2COND 20AWG GRAY SHLD 500'

327000
7133861.3R

7133861.3R

General Cable

CABLE CAT6 8COND 23AWG WHT 3000'

0
7133900

7133900

General Cable

CABLE CAT6 8COND 23AWG BLU 1000'

2
C0453A.41.10

C0453A.41.10

General Cable

CABLE 3COND 20AWG GRY SHLD 1000'

1
C6348A.21.10

C6348A.21.10

General Cable

CABLE 2COND 22AWG GRAY 1000'

453000
E2242S.41.86

E2242S.41.86

General Cable

CABLE 2COND 16AWG NAT SHLD 50'

6115000
C4066A.41.10

C4066A.41.10

General Cable

CABLE 6COND 22AWG GRAY 1000'

842000
C8123.41.86

C8123.41.86

General Cable

MULTI-PAIR 2COND 18AWG NAT 1000'

5
C0663A.38.10

C0663A.38.10

General Cable

MULTI-PAIR 50COND 22AWG GRY 500'

0
C2528A.41.10

C2528A.41.10

General Cable

CABLE 3COND 20AWG GRY SHLD 1000'

4
C1352A.18.10

C1352A.18.10

General Cable

MULTI-PAIR 4COND 22AWG SHLD 500'

9272000

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Control CablesLow capacitance, high flexibility, 300-1000V ratingPLC systems, factory automation
Power CablesLarge cross-section conductors, thermal-resistant insulationMachinery power supply, HVAC systems
Data Communication CablesTwisted pair configurations, 100 impedanceEthernet networks, fieldbus systems
Signal CablesShielded designs, noise suppressionSensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

  • Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
  • Insulation: PVC, XLPE, or FEP materials with 300% elongation
  • Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
  • Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

ParameterTypical RangeSignificance
Conductor Count2-104 conductorsDetermines system integration density
Voltage Rating300V-2000VDefines operational safety margin
Temperature Range-40 C to +125 CEnvironmental adaptability
Shielding Effectiveness60-100dBEMI protection level
Bending Radius7.5 OD to 15 ODInstallation flexibility

5. Application Areas

Primary industries utilizing MCC:

  • Industrial Automation: Robotic arms, CNC machines
  • Transportation: Rail vehicle control systems
  • Energy: Wind turbine pitch control systems
  • Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

ManufacturerKey ProductsSpecialization
LegrandOkonite Multi-ConductorBuilding automation solutions
Belden8760 DataTuffIndustrial Ethernet cables
Prysmian GroupFire resistant Ecos ZEnergy sector applications
Alpha Wire3279 UltraFlexHigh-flex robotics cables

7. Selection Guidelines

Key considerations:

  • Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
  • Chemical resistance requirements (oil/grease exposure)
  • Signal transmission requirements (CAT5e/CAT6 data rate support)
  • Regulatory compliance (UL/CSA/IEC standards)
  • Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

  • Hybrid cables integrating fiber optics and power conductors
  • Nano-coated conductors for 50% weight reduction
  • Smart cables with embedded temperature/sensor monitoring
  • Halogen-free materials meeting IEC 60754-1 standards
  • Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.

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