Multiple Conductor Cables

Part Number	Description / PDF	Quantity
1552400065 Woodhead - Molex	CABLE 4X0.5 PLTC BK UNSH G/Y D6.	2
1553310008 Woodhead - Molex	CABLE (4G 4) PUR OR SH D12.2 -M	0
1552300160 Woodhead - Molex	CABLE 2X1 PUR GY UNSH DCS D6.7 -	0
1552100124 Woodhead - Molex	CABLE 5X0.5 PVC GY UNSH G/Y D6.2	0
1552300171 Woodhead - Molex	CABLE 4X1 PUR BK UNSH G/Y D7.6 -	0
1552300024 Woodhead - Molex	CABLE 4X0.25 PUR OR UNSH DCS D4.	0
1552309009 Woodhead - Molex	CABLE 3X0.75+6X0.34 PUR BK UNSH	0
1552300027 Woodhead - Molex	CABLE 5X0.25 PUR BK UNSH DCS D5.	0
1552100175 Woodhead - Molex	CABLE 5X1 PVC BK UNSH G/Y D8.3 -	0
1552400017 Woodhead - Molex	CABLE 4X0.34 PLTC GY UNSH DCS D5	0
1553112007 Woodhead - Molex	CABLE (4G4+2X(2X1.5)) PVC OR SH	0
1552300030 Woodhead - Molex	CABLE 5X0.25 PUR GY UNSH DCS D5.	0
1552400033 Woodhead - Molex	CABLE 5X0.34 PLTC YE UNSH DCS D5	0
1552110012 Woodhead - Molex	CABLE 3X0.34 PVC OR SH DCS D5.4	0
1553110005 Woodhead - Molex	CABLE (4G 2.5) PVC OR SH D10.6 -	0
1554316003 Woodhead - Molex	CBL ETHERNET5E 2X2X#26 PUR,1000M	3
1552300036 Woodhead - Molex	CABLE 8X0.25 PUR BK UNSH DCS D6.	0
1552300207 Woodhead - Molex	CABLE 25X1 PUR BK UNSH G/Y D16 -	0
1552400165 Woodhead - Molex	CABLE 2X1.5 PLTC GY UNSH DCS D8	0
1552400128 Woodhead - Molex	CABLE 5X1 PLTC GY UNSH G/Y D9.3	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.