Multiple Conductor Cables

Part Number	Description / PDF	Quantity
9740ZH 010500 Belden	CBL 1PR 18AWG	0
8408 001500 Belden	2 #16 EPDM BRD CSM	2500
5302UP 010U500 Belden	CBL 4COND 18AWG PVC FRPVC	0
1466A 0107500 Belden	CBL 4PR/18AWG 1COND/22AWG SHLD	0
6300UE 0081000 Belden	CBL 2COND 18AWG FLRST	0
8423 010100 Belden	3 #20 EPDM BRD EPDM	800
10GXS13D15A1000 Belden	CAT6A 4PR U/UTP CMP RIB	0
5300UP 0081000 Belden	CBL 2COND 18AWG PVC FRPVC	0
8445MN 008100 Belden	CBL 5COND 22AWG	0
8443MN 006100 Belden	CBL 3COND 22AWG	0
83352E 0091000 Belden	CBL 4COND 16AWG SHLD	11000
6320UL 003U1000 Belden	CBL 2COND 18AWG FLRST	0
6320UL 0031000 Belden	CBL 2COND 18AWG FLRST	0
7838A 0605000 Belden	2 FS PR #22 PP/FPE PVC PARA	0
6302UE 877500 Belden	CBL 4COND 18AWG FLRST	0
8345 0601000 Belden	CBL 15PR 24AWG SHLD	0
8870MN 0041000 Belden	CBL 5COND 18AWG SHLD	0
73405W 008100 Belden	CBL 5COND 14AWG	0
1624R 0041000 Belden	CAT5 4PR F/UTP CMR REEL	0
1624R 003A1000 Belden	CAT5 4PR F/UTP CMR RIB	0

Multiple Conductor Cables

1. Overview

Multiple Conductor Cables (MCC) are composite cable structures containing two or more individually insulated conductors enclosed within a common jacket. These cables enable simultaneous transmission of power, data, and control signals in complex systems. Their modular design optimizes space utilization while maintaining signal integrity, making them essential in industrial automation, telecommunications, and energy distribution systems.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Control Cables	Low capacitance, high flexibility, 300-1000V rating	PLC systems, factory automation
Power Cables	Large cross-section conductors, thermal-resistant insulation	Machinery power supply, HVAC systems
Data Communication Cables	Twisted pair configurations, 100 impedance	Ethernet networks, fieldbus systems
Signal Cables	Shielded designs, noise suppression	Sensor networks, instrumentation

3. Structure and Composition

Typical construction includes:

Conductors: Annealed copper or aluminum (solid/stranded), 0.14-10mm cross-section
Insulation: PVC, XLPE, or FEP materials with 300% elongation
Shielding: Aluminum-polyester foil (100% coverage) or braided copper (85% coverage)
Jacket: Flame-retardant PVC or LSZH compounds (0.8-3.0mm thickness)

Layered design prevents crosstalk between conductors while maintaining mechanical durability (20N/mm tensile strength).

4. Key Technical Parameters

Parameter	Typical Range	Significance
Conductor Count	2-104 conductors	Determines system integration density
Voltage Rating	300V-2000V	Defines operational safety margin
Temperature Range	-40 C to +125 C	Environmental adaptability
Shielding Effectiveness	60-100dB	EMI protection level
Bending Radius	7.5 OD to 15 OD	Installation flexibility

5. Application Areas

Primary industries utilizing MCC:

Industrial Automation: Robotic arms, CNC machines
Transportation: Rail vehicle control systems
Energy: Wind turbine pitch control systems
Telecommunications: 5G base station interconnects

Case Study: Automotive production lines use 24-conductor control cables to synchronize robotic welding stations with <0.1ms latency.

6. Leading Manufacturers

Manufacturer	Key Products	Specialization
Legrand	Okonite Multi-Conductor	Building automation solutions
Belden	8760 DataTuff	Industrial Ethernet cables
Prysmian Group	Fire resistant Ecos Z	Energy sector applications
Alpha Wire	3279 UltraFlex	High-flex robotics cables

7. Selection Guidelines

Key considerations:

Current carrying capacity vs. conductor size (I = 3.2 Amm for Cu)
Chemical resistance requirements (oil/grease exposure)
Signal transmission requirements (CAT5e/CAT6 data rate support)
Regulatory compliance (UL/CSA/IEC standards)
Mechanical stress factors (vibration, bending cycles)

Recommend conducting thermal cycling tests (-20 C to +85 C) for critical applications.

8. Industry Trends

Emerging developments include:

Hybrid cables integrating fiber optics and power conductors
Nano-coated conductors for 50% weight reduction
Smart cables with embedded temperature/sensor monitoring
Halogen-free materials meeting IEC 60754-1 standards
Miniaturization trend: 0.08mm micro-conductors in medical cables

Market forecasts indicate 6.2% CAGR through 2030 driven by Industry 4.0 adoption.